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Looking for a thin material to wrap porch beam

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Looking for a thin material to wrap porch beam Sasquatch 11-08-2006
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Posted by Sasquatch on November 8, 2006, 7:11 pm
I'm looking for a thin material to wrap the beam underneath our porch
soffit. The beam is currently a box made of 3/4" plywood. It will be
exposed below the soffit 8", and it is 8" wide--the same width as the
HB&G columns on our porch. In hindsight, we should have built the beam
smaller and then clad it in AZEK vinyl trim boards, but we already have
the beam in place at the full 8"x8". The idea was that we would wrap
the beam in coil stock, but I've since been advised that coil stock
will probably ripple and have a lot of verticle seams. So now I'm
looking for a more rigid material that we can wrap the beam with.
Recommendations have included the following:

1. More rigid aluminum stock with a wood grain that can span longer
lengths with fewer vertical seams, preferably one seam above each
column. The pros are that it will not add width to the beam. The cons
are that it is not paintable like the HB&G columns or like AZEK would
have been.

2. We could wrap the beam in 5/8" thick vinyl AZEK boards. This would
be nice and paintable, but it would add thickness to the beam, and I
would want the column thickness to match, so we couldn't use the HB&G
columns, and would have to make the 9-1/4" columns by cladding posts
with AZEK boards.

Am I overlooking another option? It would be nice if there was a sheet
of heavier gauge white aluminum without fake wood grain that could be
bent to wrap the column and would not ripple and could span long enough
to keep the seams above the columns. Any advice is greatly
appreciated.

Thanks,
John


Posted by DanG on November 8, 2006, 7:39 pm
What is that span? Any good tin shop could work 10' precolored
steel brake metal. A metal building component shop can do the
same up to 30' in a wide assortment of colors. They make gutters,
trim, and rake metal everyday
___________________________
Keep the whole world singing. . . .
DanG


> I'm looking for a thin material to wrap the beam underneath our
> porch
> soffit. The beam is currently a box made of 3/4" plywood. It
> will be
> exposed below the soffit 8", and it is 8" wide--the same width
> as the
> HB&G columns on our porch. In hindsight, we should have built
> the beam
> smaller and then clad it in AZEK vinyl trim boards, but we
> already have
> the beam in place at the full 8"x8". The idea was that we would
> wrap
> the beam in coil stock, but I've since been advised that coil
> stock
> will probably ripple and have a lot of verticle seams. So now
> I'm
> looking for a more rigid material that we can wrap the beam
> with.
> Recommendations have included the following:
>
> 1. More rigid aluminum stock with a wood grain that can span
> longer
> lengths with fewer vertical seams, preferably one seam above
> each
> column. The pros are that it will not add width to the beam.
> The cons
> are that it is not paintable like the HB&G columns or like AZEK
> would
> have been.
>
> 2. We could wrap the beam in 5/8" thick vinyl AZEK boards.
> This would
> be nice and paintable, but it would add thickness to the beam,
> and I
> would want the column thickness to match, so we couldn't use the
> HB&G
> columns, and would have to make the 9-1/4" columns by cladding
> posts
> with AZEK boards.
>
> Am I overlooking another option? It would be nice if there was
> a sheet
> of heavier gauge white aluminum without fake wood grain that
> could be
> bent to wrap the column and would not ripple and could span long
> enough
> to keep the seams above the columns. Any advice is greatly
> appreciated.
>
> Thanks,
> John
>



Posted by Sasquatch on November 8, 2006, 8:00 pm
Thanks for the tip, Dan! I'll look into that. What gauge would that
be? Nice and rigid? Would the precolored white be close to our white
aluminum soffit?

By the way, the columns are 9' apart. I figure we might as well have a
seem above each column. The crown moulding at the top of the columns
will camouflage the seam, distracting the eye, as the crown will stick
out beyond the columns and beam, which are the same width. The entire
porch is about35' long, so I think it would be hard to get one huge
piece cut and shaped. What do you think?

Thanks,
John

DanG wrote:
> What is that span? Any good tin shop could work 10' precolored
> steel brake metal. A metal building component shop can do the
> same up to 30' in a wide assortment of colors. They make gutters,
> trim, and rake metal everyday
> ___________________________
> Keep the whole world singing. . . .
> DanG
>
>
> > I'm looking for a thin material to wrap the beam underneath our
> > porch
> > soffit. The beam is currently a box made of 3/4" plywood. It
> > will be
> > exposed below the soffit 8", and it is 8" wide--the same width
> > as the
> > HB&G columns on our porch. In hindsight, we should have built
> > the beam
> > smaller and then clad it in AZEK vinyl trim boards, but we
> > already have
> > the beam in place at the full 8"x8". The idea was that we would
> > wrap
> > the beam in coil stock, but I've since been advised that coil
> > stock
> > will probably ripple and have a lot of verticle seams. So now
> > I'm
> > looking for a more rigid material that we can wrap the beam
> > with.
> > Recommendations have included the following:
> >
> > 1. More rigid aluminum stock with a wood grain that can span
> > longer
> > lengths with fewer vertical seams, preferably one seam above
> > each
> > column. The pros are that it will not add width to the beam.
> > The cons
> > are that it is not paintable like the HB&G columns or like AZEK
> > would
> > have been.
> >
> > 2. We could wrap the beam in 5/8" thick vinyl AZEK boards.
> > This would
> > be nice and paintable, but it would add thickness to the beam,
> > and I
> > would want the column thickness to match, so we couldn't use the
> > HB&G
> > columns, and would have to make the 9-1/4" columns by cladding
> > posts
> > with AZEK boards.
> >
> > Am I overlooking another option? It would be nice if there was
> > a sheet
> > of heavier gauge white aluminum without fake wood grain that
> > could be
> > bent to wrap the column and would not ripple and could span long
> > enough
> > to keep the seams above the columns. Any advice is greatly
> > appreciated.
> >
> > Thanks,
> > John
> >


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