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attaching a small high torque shelf to a plaster wall

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attaching a small high torque shelf to a plaster wall bent 04-29-2007
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Posted by Michael Bulatovich on April 29, 2007, 10:59 am

>>
>>
>>>I need to attach what would look like a small shelf (2"a x 3"b x 4"hyp):
>>>to
>>>a plaster wall. It is to support a magnifying lamp with a clamp-on
>>>pivot
>>>arm. The lamps weight is a bit of a beast. The shelf itself is not a
>>>problem, I can make it out of 3/4" plywood, but I do not have experience
>>>with this type of wall. It is not drywall, its the kind of very hard to
>>>knock on stuff, from 70 yrs ago. The small shelf is a <||>, turned 90
>>>degrees, for a beast of a clamp-on pivot arm to the || shelf. A small
>>>horizontal shelf dadoed into vertical pieces bolted into an inside corner
>>>wall will withstand the torque stresses. I have a 1/2" hammer drill and
>>>I
>>>will need to drill into the normal wall (inside corner) both above and
>>>below the shelf at right angles so the clamp-on pivot arm torque forces
>>>on
>>>the shelf will be pushing on the shear of the four fasteners. The
>>>distance
>>>from the adjacent wall will have to be the width of the 1/2 profile of
>>>the
>>>hammer drill (maybe 2" from the inside corners, about 27" up a 8' high
>>>wall). I have a feeling I will need to build a jig for the holes,
>>>probably
>>>with plywood with washers hammered in spaced spade drill holes, so the
>>>masonry bit doesn't jump all over the place. So I will be using masonry
>>>bits, but since I have never attempted such a hold, not drilling in this
>>>type of wall, I don't know what type of fasteners to use, or if I need to
>>>worry about drilling out with HSS-type regular-drill for lath or whatever
>>>might be in there from before I was born.
>>>
>>> So the question is:
>>> What's in there & how do I drill it out (several drills, drill holes in
>>> wood shelf after?)?
>>> What kind of fasteners do I use through 3/4" plywood & into wall (lag
>>> bolts, expanding bolts)?
>>
>>You never said on what the "plaster wall" was supported, though you seem
>>to
>>assume masonry.
>
> I am assuming that he thinks he needs a hammer drill with masonry bits to
> get
> through the "very hard" plaster and then possibly switch to an HSS bit to
> get
> through the lathing strips or "whatever might be in there."

If it's a frame wall, regular bits will do it, but he has to find the studs.
Look for electrical boxes (attached to studs) or for nails in baseboards,
which will also indicate stud locations.
--


MichaelB
www.michaelbulatovich.ca



Posted by HerHusband on April 29, 2007, 1:06 pm
> I need to attach what would look like a small to a plaster wall.

Drilling into a plaster wall isn't difficult. Just use a normal drill and a
regular steel drill bit. Plaster is harder than drywall, but it's still
quite soft compared to steel or stone.

> I have a feeling I will need to build a jig for the holes,
> so the masonry bit doesn't jump all over the place.

Mark your holes, and start with a small drill bit. Then switch to the full
size bit, or work your way up to the full size with intermediate sized
bits.

> I don't know what type of fasteners to use

If this is a normal plaster over wood lath wall, I would attempt to find a
stud and use screws long enough to go through the shelf, the plaster, the
lath, and into the stud (a 2-1/2" to 3" screw should be fine).

An electronic stud finder works OK with plaster walls too, just double and
triple check in multiple places because the varying thickness of the
plaster can sometimes give false positives.

If there isn't a stud where you need to insert a fastener, use the spring
loaded moly type bolts. Drill a small hole through the shelf and wall, then
take down the shelf and widen the hole in the wall so it's big enough to
pass the moly through. Assemble the bolts on the shelf, then holding the
shelf to the wall, carefully push the moly's through the holes. They'll
spring out on the back side, and you can pull them tight against the wall
while you tighten the screw. If it's a heavy shelf, you might need to get
some help with that.

If the plaster is over a masonry wall (concrete or brick), you'll probably
need to drill the holes with a masonry bit (start small, work your way to
the needed size), then use expanding masonry bolts.

Hope this helps,

Anthony

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