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steel building house revisited brianlanning 10-04-2006
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Posted by brianlanning on October 8, 2006, 12:33 pm
dpb wrote:
> I would be surprised if there were not support groups or services for
> such families in general that would be a good resource for solutions to
> the various problems you're encountering although I certainly don't
> know of any specifically...

There's some, but not much. The resources I've found have more to do
with adoption in general or psychological considerations and nothing
about the logistics of funding and living a life like this. I've
considered creating a website for this (I'm an IT guy) but haven't had
the time to work on it.

brian


Posted by JTMcC on October 9, 2006, 1:25 am

> Hi Everyone. I posted a while back about the 5000sqft basement and got
> a lot of good answers. I have a few more now But first some
> background and an update.
>
> We're sort of in a blue-sky brainstorming out-of-the-box thinking mode
> now. We have nine kids and have decided that traditional houses just
> aren't cutting it for us. The space is used inefficiently and the
> layout is totally wrong for our needs.
>
> When I say steel building, I mean a large factory made steel building
> shell with steel paneling on the outside and inside with 6" of
> insulation between them. We'll have some windows and doors to start,
> but will probably add more later.
>
> We decided against the basement (yea!). We'll probably build some sort
> of concrete tornado room or something instead. Haven't given it much
> thought yet.
>
> The size is now probably 50x80.
>
> The idea is to get into the house as cheaply as possible up front, then
> have a lot of flexability and options to partition the space later. By
> doing it this way, we can pay cash for everything and add rooms or
> features as we have the money. No mortgage. And we would end up with
> an industrial loft type house with a lot of space and with our unusual
> requirements for a house.
>
> So I have a few new questions.
>
> First, instead of the basement I'm thinking we'll opt for an 18-20 foot
> eve height. The idea is that we'll have really high ceilings now, and
> add a free-standing second floor later inside the shell. I figure
> we'll start with some normal 1st floor type rooms, but make the
> ceilings in these rooms out of appropriate floor joists for a second
> floor, so like 2x6s or 2x8s, at the normal 8 or 9 feet off the ground.
> Later, I would just climb up there, put in a staircase, throw down some
> plywood, flooring, and whatever else to make a second floor. I think
> I'll have to treat these like load bearing walls. I can't transfer the
> weight of the second floor to the shell. So they'll have to be
> free-standing. Would I need a footer under the slab under all these
> walls? I'd like to have the freedom to rearrange the locations of the
> new walls after we've moved in. So maybe rebar in the slab instead of
> wire mesh or a thicker slab would make the footers under the interior
> walls unnecessary?
>
> What if I made a post and beam type structure, footers under the posts?
>
>
> I've seen these free-standing steel structures in industrial settings.
> Maybe that would be better? What about footers under those? Can you
> point me at someone who sells such things?
>
> The second question is assuming a mostly flat grade to start, how much
> can I expect the footer and slab to cost?
>
> And lastly, we're thinking of doing this in a rural part of northern
> illinois or southern wisconsin. What can I expect the well and septic
> to cost, planning for a dozen people?
>
>>From steelbuildings.com, I'm estimating $35,000 for the shell. So here
> are the costs so far:
>
> shell - 35,000
> footer/slab - 16,000
> building assembly, 4 guys, a crane, and a week - 15,000 (this is a
> guess)
> windows and doors - 10,000
> well/septic - 10,000 (this is a guess)
> hvac - 10,000 (this is a guess)
> plumbing - 5,000 (this is a guess)
> electrical - 5,000 (this is a guess)
> general contractor crazy enough to do this - 20,000 (another guess)
> stuff we didn't think of - 20,000
>
> or 146,000.
>
> Does anyone have any interesting ideas?
>
> brian


Wow, who would of thought that this idea would generate so much low level
hate ;)

I'd have to guess that thousands of people have done something similar. I'm
aware of quite a few. The ranch across the road from me has two metal
buildings, both around 300' long and they have a very nice two story home
built in one end of one of the buildings.
I've been to "airplane communities" where everyone owns one or more aircraft
and the homes line the private runway. Every home is a large metal hanger
with a home built into it.
Quite a few commercial properties in industruial parks will have living
quarters.
Several people my brother knows (in the midwest) have built their homes in
metal buildings. It's a growing trend in his part of the country.
Subscribe to "Metal Construction News" (it's a trade magazine), and you'll
get a good idea of how varied and how nice of a building you can buy.

Fortunatly this is still America, and if you want to live in a house that's
a little different, or a lot different, you still can in most areas.


JTMcC.

>



Posted by dpb on October 9, 2006, 4:02 pm

JTMcC wrote:
...
> Wow, who would of thought that this idea would generate so much low level
> hate ;)

> I'd have to guess that thousands of people have done something similar. I'm
> aware of quite a few. The ranch across the road from me has two metal
> buildings, both around 300' long and they have a very nice two story home
> built in one end of one of the buildings.
> I've been to "airplane communities" where everyone owns one or more aircraft
> and the homes line the private runway. Every home is a large metal hanger
> with a home built into it.
> Quite a few commercial properties in industruial parks will have living
> quarters.
...

I think what derailed this thread was primarily the emphasis on the
"cheap" end of it and what appeared I think too overly optimistic cost
savings and too simplistic planning for solving real problems on a
sizable structure.

In essentially all the examples you mention, I suspect the residence
itself is essentially a conventional structure inside the frame and
that the actual cost on a square footage basis isn't that much less
than if the home itself had been built free-standing (counting only the
residential space, of course). I've seen several similar as well and
know that in those instances that is definitely true, the savings is
that since the other building was to be built anyway, some savings
could be effected on the outer structure. Also, in all of those
instances, there wasn't an attempt to make all the modifications ad hoc
solutions without the use of design and engineering services.

Plus, of course, it's usenet... :)


Posted by Bob Morrison on October 9, 2006, 8:36 pm
In a previous post dpb wrote...
> I think what derailed this thread was primarily the emphasis on the
> "cheap" end of it and what appeared I think too overly optimistic cost
> savings and too simplistic planning for solving real problems on a
> sizable structure.
>
> In essentially all the examples you mention, I suspect the residence
> itself is essentially a conventional structure inside the frame and
> that the actual cost on a square footage basis isn't that much less
> than if the home itself had been built free-standing (counting only the
> residential space, of course). I've seen several similar as well and
> know that in those instances that is definitely true, the savings is
> that since the other building was to be built anyway, some savings
> could be effected on the outer structure. Also, in all of those
> instances, there wasn't an attempt to make all the modifications ad hoc
> solutions without the use of design and engineering services.
>
> Plus, of course, it's usenet... :)
>

I think this sums up the reason for the comments from those of us who have
been down this road before.

I don't "hate" the OP. I just think he was being way too optimistic in
evaluating the use of a steel building for use the shell of a residence.

As the above indicates, the "idea" isn't wrong-headed. What is "wrong-
headed" is the apparent lack of adequate foresight and apparent lack of
willingness to hire local design professionals to help evaluate the
concept. This will not be a simple project by any means.


--
Bob Morrison, PE, SE
R L Morrison Engineering Co
Structural & Civil Engineering
Poulsbo WA
bob at rlmorrisonengr dot com

Posted by brianlanning on October 10, 2006, 3:40 pm
As I said before, I was asking for ideas about different kinds of
materials, designs, or techniques. I was also trying to put together
ballpark figures for the various steps involved while acknowledging
that some of the things may be difficult or impossible to estimate.
Instead I got stomped for having an idea that didn't fit the norm.

I don't have foresight because I'm looking for ideas and nothing's been
designed or planned.

I'm not willing to talk to professionals *now* because I have no idea
what I'm building.

Like I said, I'm looking for ideas. Instead of suggesting more and
smaller buildings, or a smaller building with additions later, or one
story instead of two, or radiant floor heating to get around the
problem of heating a larger airspace, or this type of window instead of
that type, you told me that the way you've been doing things for 30
years is obviously cheaper than a steel building and that I'm nuts for
even considering the idea when I have a dozen other sources telling me
otherwise and over a dozen examples of other people who have done
exactly this to get a cheaper house, or a larger house for the same
money.

Instead of arrogance, how about open-mindedness?

brian


Bob Morrison wrote:
> In a previous post dpb wrote...
> > I think what derailed this thread was primarily the emphasis on the
> > "cheap" end of it and what appeared I think too overly optimistic cost
> > savings and too simplistic planning for solving real problems on a
> > sizable structure.
> > In essentially all the examples you mention, I suspect the residence
> > itself is essentially a conventional structure inside the frame and
> > that the actual cost on a square footage basis isn't that much less
> > than if the home itself had been built free-standing (counting only the
> > residential space, of course). I've seen several similar as well and
> > know that in those instances that is definitely true, the savings is
> > that since the other building was to be built anyway, some savings
> > could be effected on the outer structure. Also, in all of those
> > instances, there wasn't an attempt to make all the modifications ad hoc
> > solutions without the use of design and engineering services.
>
> I think this sums up the reason for the comments from those of us who have
> been down this road before.
> I don't "hate" the OP. I just think he was being way too optimistic in
> evaluating the use of a steel building for use the shell of a residence.
> As the above indicates, the "idea" isn't wrong-headed. What is "wrong-
> headed" is the apparent lack of adequate foresight and apparent lack of
> willingness to hire local design professionals to help evaluate the
> concept. This will not be a simple project by any means.


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