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wiring to an out building (shop)

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wiring to an out building (shop) carolyn 09-20-2006
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Posted by carolyn on September 22, 2006, 6:16 am
Jonny wrote:

>>I am thinking of setting up a shop in an outbuilding, and want to put a
>> panel in the outbuilding. Currently there is a single line running a
>> couple of outlets and a light in the building. For the shop, I want a
>> 240v
>> for my table saw, and then 120v outlets for the drill press, and assorted
>> other tools, radiant heater, and dust collection system. I will be
>> replacing the house's 100amp panel with a 200amp, and will reinstall the
>> 100amp in the out building. What gauge wire do I need to run between the
>> two panels? I will be putting it in a trench with a metal conduit. I am
>> guessing that a 2' deep conduit should be sufficient. Does that sound
>> about right?
>>
>> Thanks, Carolyn
>> --
>> Carolyn Marenger
>>
>
> Check your local municipality for depth of the trench requirement. If not
> applicable, and if you have rock/gravel consistency mostly in the soil,
> lack
> of settling, you'll probably be okay at 2 feet depth. I would bottom and
> top the conduit with a couple inches of sand as a buffer from rocks,
> before
> burying. Heavy equipment, trucks and automobiles driving over this trench
> may compact excessively if in a shallow trench at 2 feet if the soil is
> generally soft. Run deeper in that case. Some municipalities in my
> region require 6 feet in depth as an example.

I will check. The area is known for the crops of rocks that are in
everyones gardens. Generally I would consider it hard, so it would make
sense to cushion it with some sand. Thanks for the suggestion.

> You never indicated a circuit breaker to feed from the 200 amp panel to
> the 100 amp panel, or, pulling both phases from the 200 amp panel bus
> directly (not advised).

I would run it through a circuit breaker feed on the 200 amp panel. Just in
case I needed an easy shut off from the house.

> Local building code should provide the information you seek on wire gauge
> (AWG). The wire material (aluminum or copper) and distance you route this
> wire between the panel and termination, determines the wire gauge.

Thanks, I will look it up before I get much further into the process.

> Most local municipalities base their electrical code upon the NEC. The
> applicable year of NEC publication that pertains depends on the
> legislation requirement.
> http://www.answers.com/topic/national-electrical-code
> http://www.stealth316.com/2-wire-resistance.htm
> The NEC was flaky on what the requirement is for the grounding conductor
> between two panels when there is a large distance separation. Bear in
> mind you're running both phases, not just one phase between the two
> panels.

Thanks. I will keep that in mind.

http://www.windsun.com/PDF/cc65.pdf#search=%22National%20Electrical%20Code%20NEC%20%22wire%20gauge%22%22
> Hire a licensed electrician. If you live in rural area, talk to your
> neighbors and see how they did
> things as well. You may see mistakes they made so you can avoid them. A
> standard trencher may work if the soil is soft, and lacks any substantial
> rocks. Otherwise, use a drivable rock saw. Looks like a small tractor
> with
> a big wheel with cutting teeth/spikes on the back. Also check where your
> plumbing and current electrical lines are buried before digging.

I will check before I dig, and I am running about 15 feet between buildings,
so a trencher may not even be able to get in the space.

Thanks,

Carolyn
--
Carolyn Marenger


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Posted by SteveF on September 20, 2006, 12:55 pm

>I am thinking of setting up a shop in an outbuilding, and want to put a
> panel in the outbuilding. Currently there is a single line running a
> couple of outlets and a light in the building. For the shop, I want a
> 240v
> for my table saw, and then 120v outlets for the drill press, and assorted
> other tools, radiant heater, and dust collection system. I will be
> replacing the house's 100amp panel with a 200amp, and will reinstall the
> 100amp in the out building. What gauge wire do I need to run between the
> two panels? I will be putting it in a trench with a metal conduit. I am
> guessing that a 2' deep conduit should be sufficient. Does that sound
> about right?
>
> Thanks, Carolyn
> --
> Carolyn Marenger
>

Depends on how far the outbuilding is from the main panel. The concept here
is "voltage drop", the longer the conductor the thicker it needs to be to
handle the load. Code is no more than a 5% drop, better is towards 3% drop.
(Here's one -
http://www.csgnetwork.com/voltagedropcalc.html Note - 1/2 total circuit
means one way length). For 100 amps you are going to use Aluminum due to
cost of copper with a minimum of 1/0 regardless of length.

Use plastic conduit. Conduit gets buried at least 18" down or you can skip
the conduit and use direct burial cable at least 24".
Conduit is sized by taking the size of the total cables and having that
volume be no more than 40% of the interior conduit volume. Plus no more
than two 90 degree bends. Oversize the conduit as pulling conductors in a
conduit just big enough can be a pain.

Steve.






Posted by carolyn on September 22, 2006, 6:11 am
SteveF wrote:

>
>>I am thinking of setting up a shop in an outbuilding, and want to put a
>> panel in the outbuilding. Currently there is a single line running a
>> couple of outlets and a light in the building. For the shop, I want a
>> 240v
>> for my table saw, and then 120v outlets for the drill press, and assorted
>> other tools, radiant heater, and dust collection system. I will be
>> replacing the house's 100amp panel with a 200amp, and will reinstall the
>> 100amp in the out building. What gauge wire do I need to run between the
>> two panels? I will be putting it in a trench with a metal conduit. I am
>> guessing that a 2' deep conduit should be sufficient. Does that sound
>> about right?
>>
>> Thanks, Carolyn
>> --
>> Carolyn Marenger
>>
>
> Depends on how far the outbuilding is from the main panel. The concept
> here is "voltage drop", the longer the conductor the thicker it needs to
> be to
> handle the load. Code is no more than a 5% drop, better is towards 3%
> drop. (Here's one -
> http://www.csgnetwork.com/voltagedropcalc.html Note - 1/2 total circuit
> means one way length). For 100 amps you are going to use Aluminum due to
> cost of copper with a minimum of 1/0 regardless of length.

Including the drop down one wall and climb back up the other wall, the full
distance is under 35'. Where can I determine voltage drops and the like?

> Use plastic conduit. Conduit gets buried at least 18" down or you can
> skip the conduit and use direct burial cable at least 24".
> Conduit is sized by taking the size of the total cables and having that
> volume be no more than 40% of the interior conduit volume. Plus no more
> than two 90 degree bends. Oversize the conduit as pulling conductors in a
> conduit just big enough can be a pain.

I was planning conduit of some sort, and thinking of metal to provide
shielding so that I can run a second, phone and ethernet, in the same
trench. I know there needs to be some separation, and I will look that up
too.

> Steve.
Thanks, Steve!

Carolyn
--
Carolyn Marenger


Posted by Ben on September 21, 2006, 12:13 am
If the shop is considered residential use, #4 THWN conductors in 1-1/4"
conduit buried 2' deep will meet the NEC requirements.

If the shop is to be used commercially, the minimum size wire would be #3
for a 100 amp subfeed. In either case, a #8 ground conductor should be
installed along with the feeder conductors.

These are NEC recommendations, building codes in your area may be more
stringent.

Ben



Posted by SteveF on September 21, 2006, 7:51 am

> If the shop is considered residential use, #4 THWN conductors in 1-1/4"
> conduit buried 2' deep will meet the NEC requirements.
>
> If the shop is to be used commercially, the minimum size wire would be #3
> for a 100 amp subfeed. In either case, a #8 ground conductor should be
> installed along with the feeder conductors.
>
> These are NEC recommendations, building codes in your area may be more
> stringent.
>
> Ben
>
>

Per NEC table 310.16 a copper #4 THWN is only rated for 85 amps and this is
a 100 amp panel. And if this is commercial use (assume you mean "continuous
load") then the cable should be rated for 120 amps and #3 is only rated for
100.

And if the outbuilding is 300 feet away both those conductors are grossly
undersized.

Carolyn - Since all the answers are slightly different, make sure you
confirm everything you plan to do with your local electrical inspector.
Even if you don't plan to get a permit you can still visit and tell them
what you are planning to do so everything is done to code.

Steve.




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