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COP/SEER question Geoman 06-23-2007
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Posted by Zephyr on June 25, 2007, 9:47 pm
The savings of 2-speed / 2-stage comes two fold.

1. Not having the equipment start and stop saving on high "in rush" current
during start up with each cycle.

2. When smaller amount(s) of cooling capacity is required, the compressor,
[and current draw] can match the load more closely.

What the manufacturer's have done commercially is make available 'staging'
compressors by 'unloading' cylinders. Why can't they do the same
residentially? They can and have. The problem though is cost. They can
"separate" the scroll plates and reduce capacity. They can unload recip's
cylinders and reduce capacity. But the cost currently on the resi market is
too high to do that.

Somewhere around the early 70's one manufacturer [G>E] produced a condenser
with two small compressors. The indoor section had two evaporators. One
furnace [air handler.] The only problem was cost. Energy was cheap. They
sold quite a few, but alias, the $$$ won and the design was scraped.

--
Zyp

> > Several things occurred over the years.
> >
> > 1. Larger condenser's resulted in lowering the head pressure and
raising
> > the sub-cooling some. This allowed for less horsepower needed. An
> > increase
> > in sub-cooling gives better performance at the evaporator because of a
> > better adiabatic exchange. [Less latent heat].
> >
> > 2. The advent of the scroll compressor has reduced the power
requirements
> > increasing the EER. The scroll has less moving parts and a scroll
design
> > that allowed less liquid / vapor refrigerant to flow over those parts.
> > Less
> > friction.
> >
> > 3. The return to TXV control has given the evaporators better
performance
> > [although many refrigeration tech's have always known that TXV's give
> > better
> > load / performance resulting in better superheat control. [Better
> > superheat
> > control gives the compressor less compression ratio's and less oil
> > sludging
> > from higher ratio's.] Also the use of "equalized port" gives better
TXV
> > performance, and the use of positive shut off valve [keeps the liquid in
> > the
> > condenser where it belongs on shut down.]
> >
> > 4. The increase of use for 2-speed compressors [staging is generally
> > referred but not necessarily correct.] This allows for lower power draw
> > during those days when air conditioning demand is relatively low.
> >
> > --
> > Zyp
>
> Zyp,
>
> Great post! The only thing I question is the 2 stage compressors being a
> true energy saver. I think they are more geared towards comfort issues
than
> anything else. They're savings over a 15-16 SEER singel stage system is
> nominal during a cooling season, and their HSPF usually a little lower.
>
> Your thoughts
>
>



Posted by Bob Pietrangelo on June 25, 2007, 10:44 pm
With a two compressor system, I believe you will have more inrush,
especially during design temps. I am comparing overall capacity and
efficiencies between a 3.5T XL14i, and a 4T XL19i. The 19 has about 5000btu
higher capacity at 47 degrees (comparing heating cycle of a heat pump
system, cooling is slightly different but not dramatically), the capacity of
both at 17 degrees give the edge to the XL14i. The HSPF of the two is only
a difference of .01HSPF. I didn't compare the COP.

The amount of energy used to cool a space utilizize a 2 T compressor or a 4
T compressor is not much different That pretty much negates the energy
savings other than moving up in SEER about 1.5 points. The benefit of the 2T
is that it will run longer and make the house more comfortable, rather than
running at full capacity and not allow the system to properly cool all parts
of the house.

I strongly feel that the only benefit is on a comfort level to adapt to heat
gain.

There is one combination where the equipment combinations become greatly
increased, and that is down around 2.5 Tons w a drastically oversized id
coil.

.....and I think that is across the board with most manufacturers. Once you
get up in the 3.5-5 capacities they all fall into a more even playing field
efficiency wise, unless you are using aftermarket coils with false ratings.

I also find it comic that Carrier is touting the most efficient unit in the
industry, with Geothermal on the market. They are pricing their equipment
so close to Geo, life should be good. If only we could get loops
subsidized!

Zep, I am not trying to Dis you, I am enjoying the discussion.

> The savings of 2-speed / 2-stage comes two fold.
>
> 1. Not having the equipment start and stop saving on high "in rush"
> current
> during start up with each cycle.
>
> 2. When smaller amount(s) of cooling capacity is required, the
> compressor,
> [and current draw] can match the load more closely.
>
> What the manufacturer's have done commercially is make available 'staging'
> compressors by 'unloading' cylinders. Why can't they do the same
> residentially? They can and have. The problem though is cost. They can
> "separate" the scroll plates and reduce capacity. They can unload recip's
> cylinders and reduce capacity. But the cost currently on the resi market
> is
> too high to do that.
>
> Somewhere around the early 70's one manufacturer [G>E] produced a
> condenser
> with two small compressors. The indoor section had two evaporators. One
> furnace [air handler.] The only problem was cost. Energy was cheap.
> They
> sold quite a few, but alias, the $$$ won and the design was scraped.
>
> --
> Zyp



Posted by geothermaljones on June 27, 2007, 10:41 am
The 14i is a single compressor single stage unit,
the 19i is a dual compressor 2 stage unit.
the 16i is a single compressor 2 stage unit that unloads approx 30-35%
capacity.
The 16i wins on the HSPF factor per mfgrs lit.
I'm thinking this is because of the larger heat rejection from a single
compressor built to unload...

The HSPF is basically a seasonal COP calculated off the actual performance
of the unit as the outdoor temp varies throughout the season, though I'm
unsure what/where they're basing the design temps of the "test season"

The big change in compressor technology has been around for decades & is
slowly resurging.
Trane & Westinghouse both had inverter driven compressors years ago, in fact
Westinghouse had a system that was quite close to the modern Variable Flow
Refrigerant Zoning systems that Mitsubishi, Diakon, & Toshiba have on the
market now.
The combination of a soft starting inverter driven compressor & the linear
expansion valves that meter refr. flow to meet the actual load requirements,
means the flow is constant & the compressor idles along at a constant rate.
I've worked extensively with the Mitsubishi City Multi system commercially &
have even seen a couple of the R-series units used in large (very large)
residential applications.
The R-series incorporates a single outdoor unit that can serve up to 24
indoor units, w/sizes from 1/2 a ton up to 8 tons. The indoor units can
operate in either heating or cooling mode regardless of the other units
operation mode.
This allows for simultaneous heating & cooling off a single outdoor unit.
By routing the hot gas or cold liquid, via the branch controller, to the
calling units, the outdoor unit can idle down to approx 15% of rated
capacity, it can also be overdriven up to 130% of rated capacity to cover
the extremes.
The systems in operation throughout the US are showing a 25-30% savings in
cost of operation vs. roof tops & standard Nat. Gas & A/C airhandlers, VAV
reheats etc..

The best part is, the City Multi line now includes a single phase 4 ton unit
that can support up to 8 indoor units with a connected capacity of 5 Tons.
Although this system is an "either/or" heat/cool unit that can only operate
in one mode at a time.

I'm hoping they'll incorporate a cupronickel coaxial watersource heat
exchanger that can be connected to a
geothermal loop system, & the industry will never be the same again...

good luck
geothermaljones
st.paul,mn.



> With a two compressor system, I believe you will have more inrush,
> especially during design temps. I am comparing overall capacity and
> efficiencies between a 3.5T XL14i, and a 4T XL19i. The 19 has about
5000btu
> higher capacity at 47 degrees (comparing heating cycle of a heat pump
> system, cooling is slightly different but not dramatically), the capacity
of
> both at 17 degrees give the edge to the XL14i. The HSPF of the two is
only
> a difference of .01HSPF. I didn't compare the COP.
>
> The amount of energy used to cool a space utilizize a 2 T compressor or a
4
> T compressor is not much different That pretty much negates the energy
> savings other than moving up in SEER about 1.5 points. The benefit of the
2T
> is that it will run longer and make the house more comfortable, rather
than
> running at full capacity and not allow the system to properly cool all
parts
> of the house.
>
> I strongly feel that the only benefit is on a comfort level to adapt to
heat
> gain.
>
> There is one combination where the equipment combinations become greatly
> increased, and that is down around 2.5 Tons w a drastically oversized id
> coil.
>
> .....and I think that is across the board with most manufacturers. Once
you
> get up in the 3.5-5 capacities they all fall into a more even playing
field
> efficiency wise, unless you are using aftermarket coils with false
ratings.
>
> I also find it comic that Carrier is touting the most efficient unit in
the
> industry, with Geothermal on the market. They are pricing their equipment
> so close to Geo, life should be good. If only we could get loops
> subsidized!
>
> Zep, I am not trying to Dis you, I am enjoying the discussion.
>
> > The savings of 2-speed / 2-stage comes two fold.
> >
> > 1. Not having the equipment start and stop saving on high "in rush"
> > current
> > during start up with each cycle.
> >
> > 2. When smaller amount(s) of cooling capacity is required, the
> > compressor,
> > [and current draw] can match the load more closely.
> >
> > What the manufacturer's have done commercially is make available
'staging'
> > compressors by 'unloading' cylinders. Why can't they do the same
> > residentially? They can and have. The problem though is cost. They
can
> > "separate" the scroll plates and reduce capacity. They can unload
recip's
> > cylinders and reduce capacity. But the cost currently on the resi
market
> > is
> > too high to do that.
> >
> > Somewhere around the early 70's one manufacturer [G>E] produced a
> > condenser
> > with two small compressors. The indoor section had two evaporators.
One
> > furnace [air handler.] The only problem was cost. Energy was cheap.
> > They
> > sold quite a few, but alias, the $$$ won and the design was scraped.
> >
> > --
> > Zyp
>
>



Posted by Geoman on June 27, 2007, 11:41 am

> The 14i is a single compressor single stage unit,
> the 19i is a dual compressor 2 stage unit.
> the 16i is a single compressor 2 stage unit that unloads approx 30-35%
> capacity.
> The 16i wins on the HSPF factor per mfgrs lit.
> I'm thinking this is because of the larger heat rejection from a single
> compressor built to unload...
>
> The HSPF is basically a seasonal COP calculated off the actual performance
> of the unit as the outdoor temp varies throughout the season, though I'm
> unsure what/where they're basing the design temps of the "test season"
>
> The big change in compressor technology has been around for decades & is
> slowly resurging.
> Trane & Westinghouse both had inverter driven compressors years ago, in
> fact
> Westinghouse had a system that was quite close to the modern Variable Flow
> Refrigerant Zoning systems that Mitsubishi, Diakon, & Toshiba have on the
> market now.
> The combination of a soft starting inverter driven compressor & the linear
> expansion valves that meter refr. flow to meet the actual load
> requirements,
> means the flow is constant & the compressor idles along at a constant
> rate.
> I've worked extensively with the Mitsubishi City Multi system commercially
> &
> have even seen a couple of the R-series units used in large (very large)
> residential applications.
> The R-series incorporates a single outdoor unit that can serve up to 24
> indoor units, w/sizes from 1/2 a ton up to 8 tons. The indoor units can
> operate in either heating or cooling mode regardless of the other units
> operation mode.
> This allows for simultaneous heating & cooling off a single outdoor unit.
> By routing the hot gas or cold liquid, via the branch controller, to the
> calling units, the outdoor unit can idle down to approx 15% of rated
> capacity, it can also be overdriven up to 130% of rated capacity to cover
> the extremes.
> The systems in operation throughout the US are showing a 25-30% savings in
> cost of operation vs. roof tops & standard Nat. Gas & A/C airhandlers, VAV
> reheats etc..
>
> The best part is, the City Multi line now includes a single phase 4 ton
> unit
> that can support up to 8 indoor units with a connected capacity of 5 Tons.
> Although this system is an "either/or" heat/cool unit that can only
> operate
> in one mode at a time.
>
> I'm hoping they'll incorporate a cupronickel coaxial watersource heat
> exchanger that can be connected to a
> geothermal loop system, & the industry will never be the same again...
>
> good luck
> geothermaljones
> st.paul,mn.


Excellent post, thanks

I've never heard of a linear expansion valve, I might have them in the field
on some of our equipment and haven't noticed because nothing has failed.

As to the 8 indoor units, I'm assuming these are all split wall mount units,
ptac type?

Rich





Posted by geothermaljones on June 27, 2007, 4:42 pm
Thanks,
The linear expansion valve has multiple positions (near 60, I think) & can
be monitored to
analyze the systems operation. Position of the valve will settle in to near
constant position as long as the load remains constant. As loads shift due
to solar loads or migrating students etc... the valve adjusts to the need &
the outdoor unit can ramp up or down as needed.

As for PTAC, Nah.
The wall mount unit is one of numerous indoor units.
There's a 1 way & 4 way ceiling cassette either recessed or suspended.
Serviceable from below & w/ built in condensate pumps (near 30" vert lift).
There's the wall mount, a ceiling surface mount, exposed & recessed wall
cabinet units, and ducted units from 1-8 tons. There are more styles coming
as well.
All of these indoor units can be used on the single phase 4 ton unit PUMY048
(S-series)

Check out mehvac.com under VFRZ CityMulti for submittals, tech, install,
etc...

3 Phase outdoor units, either R-series (simultaneous heat & cool) or
Y-series (either heating or cooling)
start at 72,000 btuh & go up to 234000 btuh.
They must have at least 50% connected capacity to operate, & can have 150%
connected capacity.
They can overdrive about 30%, but the connected can be higher to cover the
shifting peak loads etc...
Meaning the 72 unit can have as few as 36000 & up to 108000 connected with a
max 93600 load...
The 234 unit, which I really like can go from 117000 up to 351000 (29.5
tons) & max oper. cap of 304000 btuh.
They've even got a couple water cooled units of 72000 & 96000 btuh.
They're brand new, but I've seen a little lit. on them.
Again, I'm waiting for a geoloop system interface & life will be good...

goodluck
geothermaljones
st.paul,mn.




> Excellent post, thanks
>
> I've never heard of a linear expansion valve, I might have them in the
field
> on some of our equipment and haven't noticed because nothing has failed.
>
> As to the 8 indoor units, I'm assuming these are all split wall mount
units,
> ptac type?
>
> Rich



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