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Carrier variable speed motor, duct transitions - any problems?

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Carrier variable speed motor, duct transitions - any problems? Todd H. 09-14-2006
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Posted by Todd H. on September 14, 2006, 11:21 pm
gofish@gonefishin.net writes:
> it seems the problem exists only in the mind of that one carrier
> dealer.
>
> somehow, magically, VS motors work in every other similiar situation
> for thousands if not millions of people.

That's what I'm wondering.

Anyone here been through the Carrier factory training gauntlet or have
installation notes for the Carrier variable speed motor and recall any
mention of potential issues when dealing with typical substandard
builder-grade ductwork transitions?

The dealer in question tends to be among the more clueful in the area,
so it'd be surprising if they were making something up that would make
them less money. But then again, there seem to be plenty of folks
willing to install variable speed into this duct system too, albeit
from other manufacturers whose blower design may differ.

Best Regards,
--
Todd H.
http://www.toddh.net/

Plumbing 468x60
Posted by on September 19, 2006, 12:53 pm

gofish@gonefishin.net wrote:
> Jake wrote:
>
>
> > Remember, the biggest user of energy in your system is the
> >compressor and not the fan.
> >
> >Jake
> >
> >
> >
>
> I would disagree with you.
>
> The average leakage in a 15 yr old duct system ranges 30-45%.
>
Sort of throws a wrench in all those fancy heat loss/gain calculations,
no wonder everyone is undersizing today


Posted by Todd H. on September 14, 2006, 9:52 pm

> I'm a electrician and a controls engineer that has been around this NG
> for a couple of years. My business has gotten more into the management
> of small/medium HVAC systems for existing industrial & commercial
> clients. I've learned a great deal about how HVAC systems work from
> the contributors here.

Cool. Nice to meet you. BS EE here, so we can talk geek to geek.
:-)

> That said... I'm going to tell you that the majority of VS systems
> out there today are 'dumb', and take very little feedback from the
> real-world into consideration during operation.

Poo.

> Airflow is a good example. It's usually extrapolated from a
> computation of how much energy (amperage) the blower motor needs to
> operate at X speed. This is done on-board at the motor... a
> expensive-to-replace proposition that, as an engineer, I totally
> disagree with.

Agreed.

> Some... better systems also will take readings from the
> refrigeration circuit into consideration. Do a Google to learn more
> about how a refrigeration circuit works. Sensors might measure line
> temperatures or pressures at key points by which things like airflow
> can be 'roughly' extrapolated.

I figured that'd conceptually be a better way to do it than with
circuitry on the fan alone.

> Bottom line is... VS... by itself... does not gain you much
> efficiency. How it effects the 'circuit' on the other hand... might
> yield great cost savings. Remember, the biggest user of energy in
> your system is the compressor and not the fan.

It's not efficiency I'm after with VS I guess. The big selling point
of it is comfort, quietness, and evenness of heat distribution, for me
anyway. To have some air ciculating to even out the temperature in
the house is why I'm considering it, though getting that benefit
without having to run a motor full bore would also be welcome.

Thanks for your response. I'll see if anyone can shed some light on
why the Carrier dealer is steering me away from VS. Given that it's
probably a decent markup item, I suspect there's got to be some truth
to it. This dealer appeared to be the most clueful of the 3 outfits
that were here, but I'm holding out hope that variations among how
various manufacturers' VS works might also account for the differences
in recommendations.

Best Regards,
--
Todd H.
http://www.toddh.net/

Posted by Mo Hoaner on September 15, 2006, 7:40 am

>
>> I'm a electrician and a controls engineer that has been around this NG
>> for a couple of years. My business has gotten more into the management
>> of small/medium HVAC systems for existing industrial & commercial
>> clients. I've learned a great deal about how HVAC systems work from
>> the contributors here.
>
> Cool. Nice to meet you. BS EE here, so we can talk geek to geek.
> :-)
>
>> That said... I'm going to tell you that the majority of VS systems
>> out there today are 'dumb', and take very little feedback from the
>> real-world into consideration during operation.
>
> Poo.

Not. You are talking about a Ho Moaner system, not a commercial system
where you can dedicate a machine to do the monitoring and control of
multiple air handlers. Really... How many flow, temperature and pressure
sensors do you think they can hang on a system involving a tiny amount of
duct?



>> Airflow is a good example. It's usually extrapolated from a
>> computation of how much energy (amperage) the blower motor needs to
>> operate at X speed. This is done on-board at the motor... a
>> expensive-to-replace proposition that, as an engineer, I totally
>> disagree with.
>
> Agreed.
>
>> Some... better systems also will take readings from the
>> refrigeration circuit into consideration. Do a Google to learn more
>> about how a refrigeration circuit works. Sensors might measure line
>> temperatures or pressures at key points by which things like airflow
>> can be 'roughly' extrapolated.
>
> I figured that'd conceptually be a better way to do it than with
> circuitry on the fan alone.

There is. But it's a Ho Moaner system.....

>
>> Bottom line is... VS... by itself... does not gain you much
>> efficiency. How it effects the 'circuit' on the other hand... might
>> yield great cost savings. Remember, the biggest user of energy in
>> your system is the compressor and not the fan.
>
> It's not efficiency I'm after with VS I guess. The big selling point
> of it is comfort, quietness, and evenness of heat distribution, for me
> anyway. To have some air ciculating to even out the temperature in
> the house is why I'm considering it, though getting that benefit
> without having to run a motor full bore would also be welcome.
>
> Thanks for your response. I'll see if anyone can shed some light on
> why the Carrier dealer is steering me away from VS. Given that it's
> probably a decent markup item, I suspect there's got to be some truth
> to it. This dealer appeared to be the most clueful of the 3 outfits
> that were here, but I'm holding out hope that variations among how
> various manufacturers' VS works might also account for the differences
> in recommendations.

Because he's probably been doing this in the real world long enough that he
doesn't think it will make a difference in your case, and he doesn't want to
spend six months at the EE's house after installing the system. Or, maybe he
doesn't have much more of a clue how it works than the Frigidaire dealer who
knows how to set the dip switches.

>
> Best Regards,
> --
> Todd H.
> http://www.toddh.net/



Posted by Mark on September 15, 2006, 4:35 pm

> Cool. Nice to meet you. BS EE here, so we can talk geek to geek.
> :-)
>
Todd..

think about the EMI and surge suseptability issues of the variable
speed control electronics... and how much they cost to repair after the
lightning storm...vs how much energy savings/comfort they may or may
not buy you...

Mark


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