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Does duct size really matter when using ECM2 motor?

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Does duct size really matter when using ECM2 motor? Double A-Ron 01-19-2007
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Posted by AKS on January 20, 2007, 8:51 am

> Recently replaced my forced air oil furnace with a 5 ton dual speed
> WaterFurnace Envision. My HVAC guy told me the not to worry about my
> ducting as the ECM motor will overcome the lack of duct size.

Yes you can increase air flow by increasing motor size
but you also increasing air friction the air friction also
generate heat so you also increasing load on AC system
it is needles to say that your electric bill goes up too
You can not get something for nothing
From Dido

I mainly
> concerned about my return air vents.
>
> Here are some details;
>
> - 2 story house - 2800 sq/ft
> - Near Toronto Ontario
> - Two supply ducts 12"x8" and 12"x7"
> - Two return duct 14"x6" and 12"x8"
> - 18 heat registers feed by 5" dia ducts
> - 4 return air vents 15"x7" (2 up stairs, 2 downstairs)
> - Design heat loss of 63,312 btu/h
> - Heat gain 30,000 btu/h
> - Furnace blower settings - 1st stage CFM=1500, 2nd stage CFM=1950
>
> Quite honesty everything seems to be working fine...... slight noise
> from downstairs return vents, however we're warm. Defiantly much long
> run times over oil.
>
> I've read many times the CFM should be 400 per ton (cooling?)..... I'm
> nowhere close. So I having trouble sleeping at night not know if I my
> ducting is incorrect or I shouldn't worry as the ECM motor overcomes it
> by pushing more air. Also adding to my confusing is the supply duct on
> the furnace measures only 14"x14".
>
> I'd very much appreciate your thoughts and advice,
> Thanks
>



Electric Radiant Heat 468x60
Posted by Noon-Air on January 20, 2007, 9:36 am

> Recently replaced my forced air oil furnace with a 5 ton dual speed
> WaterFurnace Envision. My HVAC guy told me the not to worry about my
> ducting as the ECM motor will overcome the lack of duct size. I mainly
> concerned about my return air vents.

Your HVAC guy is full of shit.

> Here are some details;
>
> - 2 story house - 2800 sq/ft
> - Near Toronto Ontario
> - Two supply ducts 12"x8" and 12"x7"
> - Two return duct 14"x6" and 12"x8"
> - 18 heat registers feed by 5" dia ducts
> - 4 return air vents 15"x7" (2 up stairs, 2 downstairs)
> - Design heat loss of 63,312 btu/h
> - Heat gain 30,000 btu/h
> - Furnace blower settings - 1st stage CFM=1500, 2nd stage CFM=1950

nowhere near the correct sizes for proper airflow

> Quite honesty everything seems to be working fine...... slight noise
> from downstairs return vents, however we're warm. Defiantly much long
> run times over oil.

working fine??? nope, just working...sort of

> I've read many times the CFM should be 400 per ton (cooling?)..... I'm
> nowhere close. So I having trouble sleeping at night not know if I my
> ducting is incorrect or I shouldn't worry as the ECM motor overcomes it
> by pushing more air. Also adding to my confusing is the supply duct on
> the furnace measures only 14"x14".

400 CFM per ton is a good average, but better still is a proper Manual J and
Manual D calculation to correctly size the system and the ductwork. From
what you have posted, you need to have your duct system ripped out, and
correctly sized/designed and re-installed.




Posted by on January 20, 2007, 9:39 am
"Double A-Ron" wrote:

>Recently replaced my forced air oil furnace with a 5 ton dual speed
>WaterFurnace Envision. My HVAC guy told me the not to worry about my
>ducting as the ECM motor will overcome the lack of duct size. I mainly
>concerned about my return air vents.


your hvac guy is a clueless brain dead moron for giving you such
false advice.


>
>Here are some details;
>
>- 2 story house - 2800 sq/ft
>- Near Toronto Ontario
>- Two supply ducts 12"x8" and 12"x7"
>- Two return duct 14"x6" and 12"x8"
>- 18 heat registers feed by 5" dia ducts
>- 4 return air vents 15"x7" (2 up stairs, 2 downstairs)
>- Design heat loss of 63,312 btu/h
>- Heat gain 30,000 btu/h
>- Furnace blower settings - 1st stage CFM=1500, 2nd stage CFM=1950
>
>Quite honesty everything seems to be working fine...... slight noise
>from downstairs return vents, however we're warm. Defiantly much long
>run times over oil.
>
>I've read many times the CFM should be 400 per ton (cooling?)..... I'm
>nowhere close. So I having trouble sleeping at night not know if I my
>ducting is incorrect or I shouldn't worry as the ECM motor overcomes it
>by pushing more air. Also adding to my confusing is the supply duct on
>the furnace measures only 14"x14".
>
>I'd very much appreciate your thoughts and advice,
>Thanks


airflow is dependent upon the restrictions imposed by friction losses
of the duct system and obstructions such as filters and air
conditioning coils. also, the grills themselves impose restrictions
to the air flow.

to achieve the nominal 400 cfm per ton, its obvious you cant change
the coil, although you can change air filtration and ducting. but why
sacrifice air filtration because your hvac tech is brain dead?

the solution is to design the duct system (both supply and return) so
that it imposes a very nominal total static pressure on the fan motor.

now a variable speed blower will help overcome some of these
restrictions, but it will not correct a faulty design. and it will
cost you more money in operational costs than if the duct system was
designed correctly from the git-go.

my ductulator says that if i want to move 1950 cfm at .08" wc, my
round duct size must be 19" OR a 20 x 16 duct. OR two 15" round
ducts.

why .08" wc? well, the maximum your fan will deliver is in the .5-.7
range. Now add in a wet coil factor of .35 to .45, throw in a dirty
filter or whatever, then the grills, and whats usually left is a
number under .1 for the duct system. there are different ductulators
for metal or flex ducts. A smart ccokie will design around the .08
figure and be very very close 99.9% of the time.

my suggestion is to find somebody who knows how to properly size air
distribution systems.

Posted by Double A-Ron on January 20, 2007, 12:49 pm
Dam it! I was afraid to hear that! Thanks for your time and
suggestion.....

When it was suggested "someone who knows distribution systems" is this
referring to another HVAC technician or an Engineer? What do I look for
in the Yellow pages?

Was that one 20 x 16 duct for supply and another 20 x 16 for return?

I'd prefer to have the duct system designed and do the work myself as I
have full access to duct work...... and no money.

I'm still puzzled why the furnace has only a 14"x14" supply duct;
however it suggested I'll need a 20" x 16"?

Please bare with me, I'm really trying to understand how all this works
so I won't make that same mistake twice.

Thanks again for your suggestions.





gofish@gonefishin.net wrote:
> "Double A-Ron" wrote:
>
> >Recently replaced my forced air oil furnace with a 5 ton dual speed
> >WaterFurnace Envision. My HVAC guy told me the not to worry about my
> >ducting as the ECM motor will overcome the lack of duct size. I mainly
> >concerned about my return air vents.
>
>
> your hvac guy is a clueless brain dead moron for giving you such
> false advice.
>
>
> >
> >Here are some details;
> >
> >- 2 story house - 2800 sq/ft
> >- Near Toronto Ontario
> >- Two supply ducts 12"x8" and 12"x7"
> >- Two return duct 14"x6" and 12"x8"
> >- 18 heat registers feed by 5" dia ducts
> >- 4 return air vents 15"x7" (2 up stairs, 2 downstairs)
> >- Design heat loss of 63,312 btu/h
> >- Heat gain 30,000 btu/h
> >- Furnace blower settings - 1st stage CFM=1500, 2nd stage CFM=1950
> >
> >Quite honesty everything seems to be working fine...... slight noise
> >from downstairs return vents, however we're warm. Defiantly much long
> >run times over oil.
> >
> >I've read many times the CFM should be 400 per ton (cooling?)..... I'm
> >nowhere close. So I having trouble sleeping at night not know if I my
> >ducting is incorrect or I shouldn't worry as the ECM motor overcomes it
> >by pushing more air. Also adding to my confusing is the supply duct on
> >the furnace measures only 14"x14".
> >
> >I'd very much appreciate your thoughts and advice,
> >Thanks
>
>
> airflow is dependent upon the restrictions imposed by friction losses
> of the duct system and obstructions such as filters and air
> conditioning coils. also, the grills themselves impose restrictions
> to the air flow.
>
> to achieve the nominal 400 cfm per ton, its obvious you cant change
> the coil, although you can change air filtration and ducting. but why
> sacrifice air filtration because your hvac tech is brain dead?
>
> the solution is to design the duct system (both supply and return) so
> that it imposes a very nominal total static pressure on the fan motor.
>
> now a variable speed blower will help overcome some of these
> restrictions, but it will not correct a faulty design. and it will
> cost you more money in operational costs than if the duct system was
> designed correctly from the git-go.
>
> my ductulator says that if i want to move 1950 cfm at .08" wc, my
> round duct size must be 19" OR a 20 x 16 duct. OR two 15" round
> ducts.
>
> why .08" wc? well, the maximum your fan will deliver is in the .5-.7
> range. Now add in a wet coil factor of .35 to .45, throw in a dirty
> filter or whatever, then the grills, and whats usually left is a
> number under .1 for the duct system. there are different ductulators
> for metal or flex ducts. A smart ccokie will design around the .08
> figure and be very very close 99.9% of the time.
>
> my suggestion is to find somebody who knows how to properly size air
> distribution systems.


Posted by on January 20, 2007, 2:38 pm

> Dam it! I was afraid to hear that! Thanks for your time and
> suggestion.....
>
> When it was suggested "someone who knows distribution systems" is this
> referring to another HVAC technician or an Engineer? What do I look for
> in the Yellow pages?


That's your first problem... call and ask around for a competent company!

Who you say? Friends, family, neighbors, co-workers, HVAC Distributors,
etc... who they use and are they happy with the results?


> Was that one 20 x 16 duct for supply and another 20 x 16 for return?
>
> I'd prefer to have the duct system designed and do the work myself as I
> have full access to duct work...... and no money.


It's not likely that you will find a company that will properly design a
system and than hand over the plans to let you "do-it-yourself".

If you do, you should expect to pay for their time and design layout.
Remember, you want it done correctly. Not cheap as possible.


> I'm still puzzled why the furnace has only a 14"x14" supply duct;
> however it suggested I'll need a 20" x 16"?
>
> Please bare with me, I'm really trying to understand how all this works
> so I won't make that same mistake twice.
>
> Thanks again for your suggestions.
>
>
>
>
>
> gofish@gonefishin.net wrote:
> > "Double A-Ron" wrote:
> >
> > >Recently replaced my forced air oil furnace with a 5 ton dual speed
> > >WaterFurnace Envision. My HVAC guy told me the not to worry about my
> > >ducting as the ECM motor will overcome the lack of duct size. I mainly
> > >concerned about my return air vents.
> >
> >
> > your hvac guy is a clueless brain dead moron for giving you such
> > false advice.
> >
> >
> > >
> > >Here are some details;
> > >
> > >- 2 story house - 2800 sq/ft
> > >- Near Toronto Ontario
> > >- Two supply ducts 12"x8" and 12"x7"
> > >- Two return duct 14"x6" and 12"x8"
> > >- 18 heat registers feed by 5" dia ducts
> > >- 4 return air vents 15"x7" (2 up stairs, 2 downstairs)
> > >- Design heat loss of 63,312 btu/h
> > >- Heat gain 30,000 btu/h
> > >- Furnace blower settings - 1st stage CFM=1500, 2nd stage CFM=1950
> > >
> > >Quite honesty everything seems to be working fine...... slight noise
> > >from downstairs return vents, however we're warm. Defiantly much long
> > >run times over oil.
> > >
> > >I've read many times the CFM should be 400 per ton (cooling?)..... I'm
> > >nowhere close. So I having trouble sleeping at night not know if I my
> > >ducting is incorrect or I shouldn't worry as the ECM motor overcomes it
> > >by pushing more air. Also adding to my confusing is the supply duct on
> > >the furnace measures only 14"x14".
> > >
> > >I'd very much appreciate your thoughts and advice,
> > >Thanks
> >
> >
> > airflow is dependent upon the restrictions imposed by friction losses
> > of the duct system and obstructions such as filters and air
> > conditioning coils. also, the grills themselves impose restrictions
> > to the air flow.
> >
> > to achieve the nominal 400 cfm per ton, its obvious you cant change
> > the coil, although you can change air filtration and ducting. but why
> > sacrifice air filtration because your hvac tech is brain dead?
> >
> > the solution is to design the duct system (both supply and return) so
> > that it imposes a very nominal total static pressure on the fan motor.
> >
> > now a variable speed blower will help overcome some of these
> > restrictions, but it will not correct a faulty design. and it will
> > cost you more money in operational costs than if the duct system was
> > designed correctly from the git-go.
> >
> > my ductulator says that if i want to move 1950 cfm at .08" wc, my
> > round duct size must be 19" OR a 20 x 16 duct. OR two 15" round
> > ducts.
> >
> > why .08" wc? well, the maximum your fan will deliver is in the .5-.7
> > range. Now add in a wet coil factor of .35 to .45, throw in a dirty
> > filter or whatever, then the grills, and whats usually left is a
> > number under .1 for the duct system. there are different ductulators
> > for metal or flex ducts. A smart ccokie will design around the .08
> > figure and be very very close 99.9% of the time.
> >
> > my suggestion is to find somebody who knows how to properly size air
> > distribution systems.
>



Page 2 of 6       < 1 2 3 > last >>
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