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Heat Exchanger question geoman 07-05-2006
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Posted by Fat Eddy on July 5, 2006, 8:57 pm

geoman wrote:
> We are hooking up a unit that was relocated. In the piping they have a
> refrigerant heat exchanger from liquid to suction.


<b> Where is this component located now ?</b>

> Air cooled Copeland, inside unit outside they want us to convert.

> I stated that they have to put a fan on the compressor, put a suction line
> accumulator on it, crankcase heater and fan cycling since it gets zero up
> here in Ohio. BTW, its 404A

<b> I'm surprised that it does not have a headmaster and liquid
injection cooling as it is</b>


> Question is, Didn't Jim Lavell (Spelling) once say he didn't like heat
> exchangers on the new refrigerants? Should I take it out?
> What's the rules for heat exchangers?



> I think Jim may have stated that it could be a problem with those with
> glides but I can't remember. Heck, I'm not sure if it was Jim that mentioned
> it either, but I know I heard it.

<b> The glide is so small on 404A that it doesn't matter,keep in mind
that it is a near azeotropic refrigerant mixture. I would keep the
exchanger in line and mount it outdoors</b>


> Thanks
> Rich

Thanks,
Fat Eddy,
visit me at

www.hvactalkforum.com


Posted by ftwhd on July 5, 2006, 9:07 pm

>We are hooking up a unit that was relocated. In the piping they have a
>refrigerant heat exchanger from liquid to suction.
>
>Air cooled Copeland, inside unit outside they want us to convert.
>
>I stated that they have to put a fan on the compressor, put a suction line
>accumulator on it, crankcase heater and fan cycling since it gets zero up
>here in Ohio. BTW, its 404A
>
>Question is, Didn't Jim Lavell (Spelling) once say he didn't like heat
>exchangers on the new refrigerants? Should I take it out?
>What's the rules for heat exchangers?
>
>I think Jim may have stated that it could be a problem with those with
>glides but I can't remember. Heck, I'm not sure if it was Jim that mentioned
>it either, but I know I heard it.
>
>Thanks
>Rich
>
Keep the HX it increases efficiency, forget about adding a head fan if
the compressor didnt come with one you dont need it, use a headmaster
instead of fan cycling.

Posted by DIDO on July 6, 2006, 2:26 pm

>
>>We are hooking up a unit that was relocated. In the piping they have a
>>refrigerant heat exchanger from liquid to suction.
>>
>>Air cooled Copeland, inside unit outside they want us to convert.
>>
>>I stated that they have to put a fan on the compressor, put a suction line
>>accumulator on it, crankcase heater and fan cycling since it gets zero up
>>here in Ohio. BTW, its 404A
>>
>>Question is, Didn't Jim Lavell (Spelling) once say he didn't like heat
>>exchangers on the new refrigerants? Should I take it out?
>>What's the rules for heat exchangers?
>>
>>I think Jim may have stated that it could be a problem with those with
>>glides but I can't remember. Heck, I'm not sure if it was Jim that
>>mentioned
>>it either, but I know I heard it.
>>
>>Thanks
>>Rich
>>
> Keep the HX it increases efficiency, forget about adding a head fan if
> the compressor didnt come with one you dont need it, use a headmaster
> instead of fan cycling.


Exerts From Copeland Refrigeration Manual
EFFECT of SUB-COOLING LIQUID REFRIGERANT
By Superheating The VAPOR.
A suction gas to liquid refrigerant heat exchanger is
frequently used for the "FOLLOWING REASONS"

1 To raise the temperature of retune suction gas So
frosting or condensation will not occur on the suction line.

2 To sub-cool the liquid refrigerant sufficiently to offset any pressure
drop that might occur in the liquid line, and prevent formation
of flash gas in the liquid line.

3 To provide a source of heat to evaporate any liquid refrigerant
which might have flooded through the evaporator, thus
preventing the return of liquid refrigerant to crankcase.

4 To increase total system capacity.

Now question is do you need increase in capacity?
As for compressor head fan you do not needed for that condition.
If you want good working system you need both controls on
condenser fan, pressure switch and head master ?
Switch alone to much fluctuation in liquid pressure.
Head master alone it require large receiver to store the gas,
doing hot summer days, and in winter must have some reserve
around 20% to maintain effective cooling, it also must be able to store
what ever is in the condenser and evaporator, by use of both controls
you can reduce size of receiver and refrigerant from 1/4 to 1/3 of
capacity been used. However everybody have they own opinion and
I am talking from my own experience.

Dido say that
www.cas-environ.com



Posted by geoman on July 6, 2006, 7:58 pm

>
>>
>>>We are hooking up a unit that was relocated. In the piping they have a
>>>refrigerant heat exchanger from liquid to suction.
>>>
>>>Air cooled Copeland, inside unit outside they want us to convert.
>>>
>>>I stated that they have to put a fan on the compressor, put a suction
>>>line
>>>accumulator on it, crankcase heater and fan cycling since it gets zero up
>>>here in Ohio. BTW, its 404A
>>>
>>>Question is, Didn't Jim Lavell (Spelling) once say he didn't like heat
>>>exchangers on the new refrigerants? Should I take it out?
>>>What's the rules for heat exchangers?
>>>
>>>I think Jim may have stated that it could be a problem with those with
>>>glides but I can't remember. Heck, I'm not sure if it was Jim that
>>>mentioned
>>>it either, but I know I heard it.
>>>
>>>Thanks
>>>Rich
>>>
>> Keep the HX it increases efficiency, forget about adding a head fan if
>> the compressor didnt come with one you dont need it, use a headmaster
>> instead of fan cycling.
>
>
> Exerts From Copeland Refrigeration Manual
> EFFECT of SUB-COOLING LIQUID REFRIGERANT
> By Superheating The VAPOR.
> A suction gas to liquid refrigerant heat exchanger is
> frequently used for the "FOLLOWING REASONS"
>
> 1 To raise the temperature of retune suction gas So
> frosting or condensation will not occur on the suction line.
>
> 2 To sub-cool the liquid refrigerant sufficiently to offset any pressure
> drop that might occur in the liquid line, and prevent formation
> of flash gas in the liquid line.
>
> 3 To provide a source of heat to evaporate any liquid refrigerant
> which might have flooded through the evaporator, thus
> preventing the return of liquid refrigerant to crankcase.
>
> 4 To increase total system capacity.
>
> Now question is do you need increase in capacity?
> As for compressor head fan you do not needed for that condition.
> If you want good working system you need both controls on
> condenser fan, pressure switch and head master ?
> Switch alone to much fluctuation in liquid pressure.
> Head master alone it require large receiver to store the gas,
> doing hot summer days, and in winter must have some reserve
> around 20% to maintain effective cooling, it also must be able to store
> what ever is in the condenser and evaporator, by use of both controls
> you can reduce size of receiver and refrigerant from 1/4 to 1/3 of
> capacity been used. However everybody have they own opinion and
> I am talking from my own experience.
>
> Dido say that
> www.cas-environ.com


I know all of this, and once again, I'm specifically asking about the sub
cooler with some of the new refrigerants. I remember explicitly that
some manufacture/rep stated that with some refrigerants you do NOT want a
sub-cooler in the line. I believe it was with gas's with a wide
Slide too them. This is the information that I require.

Also, I would love to put a head master control on, but the cost of it with
the additional reciever isn't an option. With an air cooled compressor
however we need air over the compressor. I suppose that if the owner doesn't
want to pay for it he will buy a compressor sooner from me than he wish's,
but I'm not putting one on without them paying for it.

Back to the question:

Considering the new refrigerants, what refrigerants should you NOT use a sub
cooler with?

RIch



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