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Prechiller for ice machine

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Prechiller for ice machine amdx 02-29-2008
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Posted by Old & Grumpy on March 2, 2008, 11:21 am

>
>> Marc O'Brien wrote:
>>>> Marc O'Brien wrote:
>>>>>> If lower temperature [as in your case]
>>>>>> you could [for the cost of the copper tubing] route some of it
>>>>>> through the ice storage bin box.
>>>>
>>>>> That would be an idea if the ice was overly frozen by the machine.
>>>>> You could raise its temperature from say -6°C to -3°C without any
>>>>> melting. But in practice this would not work. The surfaces of the
>>>>> nearest ice masses would melt. So your suggestion would increase
>>>>> the rate of ice production by merely the same rate that it melts
>>>>> ice in the storage bin.
>>>>
>>>> The ice in the storage bin is keep cold by it's own presence [and
>>>> insulation.] There is considerable melting just to keep up with the
>>>> heat load of the surrounding bin and the aspiration of the ice. And
>>>> true, the introduction of the warmer water would increase melting.
>>>> But, by the same token, the inlet water temperature is now being
>>>> reduced which would increase the rate of harvest. [You could just
>>>> loop the copper once to minimize the exposure] I don't think it
>>>> would "cancel" out the increase in production. It would be
>>>> interesting to see though, the part of the whole process would be
>>>> influenced by the withdraw from the ice bin as the need arises [more
>>>> use.] In the beginning [with an empty bin] there would be no
>>>> increase, but as time passed it might.
>>>>
>>>> Isn't the thought process the same as [sub-cooling the liquid line
>>>> using the suction gas]?
>>>
>>> I don't think so because a suction to liquid heat-ex firstly increases
>>> the likelihood of vapour free liquid entering the TEV. Vapour can be
>>> around 40 times as volumous as liquid and so only one eightieth of the
>>> liquid volume needs to flash to render the liquid line 50% vapour by
>>> volume. Then the heat-ex also reduces the chances of liquid droplets
>>> performing useful vapourisation down the suction line. A heat-ex also
>>> helps to reduce the suction to air TD which in turn reduces the
>>> suction dT along the way.
>>>
>>> I don't expect to see any equivalent benefit from running the incoming
>>> water through the ice bin. Only if run in contact with the ice bin
>>> drain water. Or if run through a bucket, in coil form, where left-over
>>> ice from drinks etc gets poured before glasses get cleaned.
>>
>> OK, sound good so far, so the OP could route the inlet water line [3/8"
>> copper] and encircle a copper drain line exiting from the bin. [Say 1"
>> copper] Insulation foam tape placed around the exit drain would help
>> retain any cooling effect. Otherwise the cool waste water would just go
>> down the drain. ?
>> > -- Zyp
>
> This is one of the first ideas I worked with. I get 4 to 5 lbs of
> waste water for every 4lbs of ice. That's one cycle of the ice machine.
> I like the idea, but because of placement of the machine and position of
> the drain, I would need to dig a hole in the ground and bury the holding
> container. It can be done, I was looking for a better solution..
> If everything was perfect this solution would give me about 14% more ice.
> Everything is not perfect* so I might see 10% more ice.
> * (heat into the holding container and poor exchange between tubing and
> cooling water.)
> Mike
Is it possible to put machine on 4x4 block of wood



Posted by Zyp on March 2, 2008, 5:28 pm
amdx wrote:
>> Marc O'Brien wrote:
>>>> Marc O'Brien wrote:
>>>>>> If lower temperature [as in your case]
>>>>>> you could [for the cost of the copper tubing] route some of it
>>>>>> through the ice storage bin box.
>>>>
>>>>> That would be an idea if the ice was overly frozen by the machine.
>>>>> You could raise its temperature from say -6°C to -3°C without any
>>>>> melting. But in practice this would not work. The surfaces of the
>>>>> nearest ice masses would melt. So your suggestion would increase
>>>>> the rate of ice production by merely the same rate that it melts
>>>>> ice in the storage bin.
>>>>
>>>> The ice in the storage bin is keep cold by it's own presence [and
>>>> insulation.] There is considerable melting just to keep up with the
>>>> heat load of the surrounding bin and the aspiration of the ice. And
>>>> true, the introduction of the warmer water would increase melting.
>>>> But, by the same token, the inlet water temperature is now being
>>>> reduced which would increase the rate of harvest. [You could just
>>>> loop the copper once to minimize the exposure] I don't think it
>>>> would "cancel" out the increase in production. It would be
>>>> interesting to see though, the part of the whole process would be
>>>> influenced by the withdraw from the ice bin as the need arises
>>>> [more use.] In the beginning [with an empty bin] there would be no
>>>> increase, but as time passed it might.
>>>>
>>>> Isn't the thought process the same as [sub-cooling the liquid line
>>>> using the suction gas]?
>>>
>>> I don't think so because a suction to liquid heat-ex firstly
>>> increases the likelihood of vapour free liquid entering the TEV.
>>> Vapour can be around 40 times as volumous as liquid and so only one
>>> eightieth of the liquid volume needs to flash to render the liquid
>>> line 50% vapour by volume. Then the heat-ex also reduces the
>>> chances of liquid droplets performing useful vapourisation down the
>>> suction line. A heat-ex also helps to reduce the suction to air TD
>>> which in turn reduces the suction dT along the way.
>>>
>>> I don't expect to see any equivalent benefit from running the
>>> incoming water through the ice bin. Only if run in contact with the
>>> ice bin drain water. Or if run through a bucket, in coil form,
>>> where left-over ice from drinks etc gets poured before glasses get
>>> cleaned.
>>
>> OK, sound good so far, so the OP could route the inlet water line
>> [3/8" copper] and encircle a copper drain line exiting from the bin.
>> [Say 1" copper] Insulation foam tape placed around the exit drain
>> would help retain any cooling effect. Otherwise the cool waste
>> water would just go down the drain. ?
>>> -- Zyp
>
> This is one of the first ideas I worked with. I get 4 to 5 lbs of
> waste water for every 4lbs of ice. That's one cycle of the ice
> machine. I like the idea, but because of placement of the machine and
> position of the drain, I would need to dig a hole in the ground and
> bury the holding container. It can be done, I was looking for a
> better solution.. If everything was perfect this solution would give me
> about 14% more
> ice. Everything is not perfect* so I might see 10% more ice.
> * (heat into the holding container and poor exchange between tubing
> and cooling water.)
> Mike

Mike;

You might also consider, that [I guessing you have a cuber] the waste water
is chock full of TDS [Total Dissolved Solids] which are washed off each
harvest. This means the water has a considerable amount of minerals and
can be a problem later. Minerals have a habit of sticking to warmer copper
tubing. [Like in an evaporative condenser.] Is that word, evaporative?
LOL

--
Zyp



Posted by Zyp on March 1, 2008, 5:19 pm
Marc O'Brien wrote:
>> Then the heat-ex also reduces the chances of liquid droplets
>> performing useful vapourisation down the suction line.
>
> That's un-useful vapourisation down the suction line. The resulting
> vapour displaces a portion of useful cooling vapour on its way from
> the evap tending to reduce the amount of vapourisation in the evap for
> the sake of permitting un-useful vaporisation down the suction line.
> Using the liquid droplet carry-over to further subcool the liquid will
> instead increase evaporator performance.

Speaking of a sub-cooling heat exchanger it is my understanding the benefits
are: 1. - to add sub-cooling effect which will increase the R.E. [see
mollier diagram]. 2. To deter liquid from entering the compressor during
operation. The downside is an increase in superheat at the discharge side.
No?

--
Zyp



Posted by Old & Grumpy on March 1, 2008, 6:53 pm
I did not read all of posting so maybe some one have posted
already, I will assume that your Ice machine is wasting
lots of water so? why don't you get your self heat exchanger
a small condenser and use it in drain line of ice machine which
should be very cold and use it between gas line as superheat
removal you will gain efficiency all round. going in trouble
getting chiller to sub cool cooling water does not make any
sense to me might as well get another ice machine.

> I have an ice machine that produces about 450 lbs per 24 hrs.
> In the winter!
> I live in Florida, in the summer the inlet water temperature can be close
> to 90*.
> I want to prechill the water to maybe 40*. The machine will need about 1
> gallon every 15 minutes.
> I'd like to use a small refrigerator to chill the water.
> I have a few details to work out, such as it takes 252 ft of 5/16"
> tubing to hold 1 gallon of water. (not practical)
> The refrigerator I'm looking at says 256 btu/hr.
> My question, how many btu does it take to reduce the temperature
> of 1 gallon of water from 90* to 40* in 15 minutes.
> Thanks, Mike
>



Posted by amdx on March 4, 2008, 5:57 pm

>I did not read all of posting so maybe some one have posted
> already, I will assume that your Ice machine is wasting
> lots of water so? why don't you get your self heat exchanger
> a small condenser and use it in drain line of ice machine which
> should be very cold and use it between gas line as superheat
> removal you will gain efficiency all round. going in trouble
> getting chiller to sub cool cooling water does not make any
> sense to me might as well get another ice machine.
>
>> I have an ice machine that produces about 450 lbs per 24 hrs.
>> In the winter!
>> I live in Florida, in the summer the inlet water temperature can be close
>> to 90*.
>> I want to prechill the water to maybe 40*. The machine will need about 1
>> gallon every 15 minutes.
>> I'd like to use a small refrigerator to chill the water.
>> I have a few details to work out, such as it takes 252 ft of 5/16"
>> tubing to hold 1 gallon of water. (not practical)
>> The refrigerator I'm looking at says 256 btu/hr.
>> My question, how many btu does it take to reduce the temperature
>> of 1 gallon of water from 90* to 40* in 15 minutes.
>> Thanks, Mike
>>
>
We need to stop talking about my ice machine, it quit working last night
:-).
I don't know much about ice machines but I had luck with me. The usual
lights would not come on. I started looking over the schematic on the cover
and noted the bin switch. For no particular reason I checked the continuity
of the bin switch, it was open, I shorted the pin to ground and the machine
started working. I got the switch and installed it and had the machine
working in an hour.
Mike




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