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Problem replacing blower control board Bob 10-20-2007
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Posted by Bob on October 20, 2007, 1:50 am
Greetings,

I have an older Carrier 58ss that water from the collector leaked and
made its way to the blower control circuit board. We started having a
problem with the fan always being on so we called the company we have
service the furnace and AC come out. When the guy turned the furnace
on the blower control board shorted and started a fire(quickly
extinguished). He said it wasn't worth fixing and we should buy a new,
but would replace burnt circuit board and wiring harness for $800 if we
insisted.

Before I get flamed for being a total idiot who shouldn't be messing
with furnaces:
1) I have always had the unit serviced by the same company in the past.
2) The "expert" is the one that applied power to the board after being
told of the water leak causing the real fire that smoked the board
3) I don't want to spend $4K for a new furnace
4) $800 to replace a plug in wiring harness and a circuit board that
has a dealer cost of less than $100 is IMHO unreasonable
5) I am not a furnace expert, but I can read and understand schematics.
I have been an engineering manager at a large electronics manufacturing
company for over 20 years including several years managing a circuit
board assembly plant.


The control board part was HH84AA005 is obsolete, the Carrier
replacement is HH84AA021. I also replaced the tranformer(scorched by
the flames) and the relay on the inducer board(corroded contacts from
the water dripping down). After installation, everything worked except
that there was no 24V to the Pick coil (terminal #3) of the gas valve.

While it is supposed to be a drop in replacement(if you believe the
docs), the board is significantly different with additional functions
and features. One big difference is that 10B1-2 that needs 24V can be
traced directly to the C terminal which goes straight to ground through
a plated mounting hole on the circuit board. There is no grounding on
the old board at all.

Does anyone know if there is a service bullitin with modifications
required to make HH84AA021 work in a furnace that was shipped with a
HH84AA005? Any other insights would be greatly appreciated.

Thank you very much,

Bob





--


Posted by on October 20, 2007, 2:33 am

> Greetings,
>
> I have an older Carrier 58ss that water from the collector leaked and
> made its way to the blower control circuit board. We started having a
> problem with the fan always being on so we called the company we have
> service the furnace and AC come out. When the guy turned the furnace
> on the blower control board shorted and started a fire(quickly
> extinguished). He said it wasn't worth fixing and we should buy a new,
> but would replace burnt circuit board and wiring harness for $800 if we
> insisted.
>
> Before I get flamed for being a total idiot who shouldn't be messing
> with furnaces:


At least you have one statement that's correct.


> 1) I have always had the unit serviced by the same company in the past.
> 2) The "expert" is the one that applied power to the board after being
> told of the water leak causing the real fire that smoked the board
> 3) I don't want to spend $4K for a new furnace


Then spend $800 for a repair... is that hard to figure out?


> 4) $800 to replace a plug in wiring harness and a circuit board that
> has a dealer cost of less than $100 is IMHO unreasonable


The company might as well do it for you for free, right?


> 5) I am not a furnace expert, but I can read and understand schematics.
> I have been an engineering manager at a large electronics manufacturing
> company for over 20 years including several years managing a circuit
> board assembly plant.


Engineering manager, that pretty much sums up this whole post.


> The control board part was HH84AA005 is obsolete, the Carrier
> replacement is HH84AA021. I also replaced the tranformer(scorched by
> the flames) and the relay on the inducer board(corroded contacts from
> the water dripping down). After installation, everything worked except
> that there was no 24V to the Pick coil (terminal #3) of the gas valve.


Missed something in the installations instructions. I thought you had a
degree? Can you not read a set of simple instructions?


> While it is supposed to be a drop in replacement(if you believe the
> docs), the board is significantly different with additional functions
> and features. One big difference is that 10B1-2 that needs 24V can be
> traced directly to the C terminal which goes straight to ground through
> a plated mounting hole on the circuit board. There is no grounding on
> the old board at all.


See above.


> Does anyone know if there is a service bullitin with modifications
> required to make HH84AA021 work in a furnace that was shipped with a
> HH84AA005? Any other insights would be greatly appreciated.


I bet the company that was there could have fixed ya right up, tightwad.
I can't believe you called in a professional company, then tried to fix it
yourself. Why didn't ya just fuck it up in the first place?


> Thank you very much,


Your welcome


> Bob


BTW, did you fix the water leak?



Posted by Bob on October 20, 2007, 3:05 am
Thank you for your warm commments and kind assistance. Exactly what I
expected based how most people appear to be treated in this forum.

I would appreciate anyone out there who is not a disgruntled moron to
actually address my question instead of attacking me personally.

Thank you very much,

Bob

Posted by ftwhd on October 20, 2007, 7:26 am
wrote:

>Thank you for your warm commments and kind assistance. Exactly what I
>expected based how most people appear to be treated in this forum.
>
You got what you expected. How great is that?
Most of the time you dont get what you expected. :)

Its ironic that getting what you expected makes you unhappy and if
your expectaions were not met, youd be happy.

>I would appreciate anyone out there who is not a disgruntled moron to
>actually address my question instead of attacking me personally.
>
Everyone here is a disgruntled moron. So sorry.

>Thank you very much,
>
Youre welcome and good luck.

>Bob



Posted by Bubba on October 20, 2007, 9:35 am
wrote:

>Greetings,
>
>I have an older Carrier 58ss that water from the collector leaked and
>made its way to the blower control circuit board. We started having a
>problem with the fan always being on so we called the company we have
>service the furnace and AC come out. When the guy turned the furnace
>on the blower control board shorted and started a fire(quickly
>extinguished). He said it wasn't worth fixing and we should buy a new,
>but would replace burnt circuit board and wiring harness for $800 if we
>insisted.

Older is key. That is one of Carrier/Bryants fuckups. Anytime a water
leak occurs it goes straight to the back of the circuit board and
Kaboom. It fries, shorts, pops and usually takes out ANOTHER componet
or two.

>
>Before I get flamed for being a total idiot who shouldn't be messing
>with furnaces:

Bingo. You have your answer. Step away from the machine

>1) I have always had the unit serviced by the same company in the past.

Has nothing to do with the leak

>2) The "expert" is the one that applied power to the board after being
>told of the water leak causing the real fire that smoked the board

No, the "expert" is the one that owns the furnace. That would be you.
Im sure its nice and comfortable at the techs home. Nice try though
trying to put the blame on the tech you skinflint.

>3) I don't want to spend $4K for a new furnace

I dont want to pay $3.00 a gallon for gas either.

>4) $800 to replace a plug in wiring harness and a circuit board that
>has a dealer cost of less than $100 is IMHO unreasonable

Wrong Wrong Wrong. You have no idea what he paid then. I just did one
this week. Same exact problem. It needed the board, wiring harness,
gas valve (shorted) AND a new inducer although the inducer was froze
up from another problem.
Hint: The board and harness are well over $100 you retard.

>5) I am not a furnace expert, but I can read and understand schematics.

Obviously you cant.

>I have been an engineering manager at a large electronics manufacturing
>company for over 20 years including several years managing a circuit
>board assembly plant.

So obviously you've been asleep on the job the last 20 years.
>
>
>The control board part was HH84AA005 is obsolete, the Carrier
>replacement is HH84AA021. I also replaced the tranformer(scorched by
>the flames) and the relay on the inducer board(corroded contacts from
>the water dripping down).

You unsoldered and resoldered the relay on the inducer board?
What an idiot.

> After installation, everything worked except
>that there was no 24V to the Pick coil (terminal #3) of the gas valve.

Yeah, so obviously you dont know the secret.
>
>While it is supposed to be a drop in replacement(if you believe the
>docs), the board is significantly different with additional functions
>and features. One big difference is that 10B1-2 that needs 24V can be
>traced directly to the C terminal which goes straight to ground through
>a plated mounting hole on the circuit board. There is no grounding on
>the old board at all.

Again, you've missed the "secret" bulletin on that unit to make it
work.
>
>Does anyone know if there is a service bullitin with modifications
>required to make HH84AA021 work in a furnace that was shipped with a
>HH84AA005? Any other insights would be greatly appreciated.
>

Yes, I do know there is a bulletin out. It was actually out a long
long time ago. Unfortunately, tight asses like you arent worthy of the
answer. Too bad you bought your board from a company that couldnt tell
you that you may need the secret repair.

>Thank you very much,
>
You're welcome Bob and I hope you have a long and cold winter.
Bubba
(oh yeah, BITE ME)

>Bob

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