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Waterfurnace Problems rodthacker 05-11-2007
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Posted by Bubba on May 11, 2007, 10:48 pm

>
>> wrote:
>>> 536cfm for a 3-6 ton system???
>>> Who & How measured?
>>> Was the system sized to heat or cool the 4100 sf?
>>> Sounds like an airflow issue.
>>> What's the temp drop/rise across the coil?
>>> What's the pressure drop across the coil? Clean filter?
>>> You should have around 400 cfm/ton as a rule...
>>>
>>> Now the wet questions:
>>> GPM? GPM? GPM? GPM? GPM? GPM?
>>> Temps & pressures drop across the coaxial tube heat exchanger?
>>> (I'm sure those pete's plugs were installed on the inlet & outlet...
>>> Gauges,
>>> even better)
>>>
>>> Closed loop, open loop, pond loop system?
>>> Vertical or horizontal loops? loop depths & spacing?
>>> How many holes did you dig & how much tube is in the ground?
>>>
>>> Was/is the loop installer IGSPHA trained or certified, or even know what
>>> IGSPHA is/does/stands for?
>>>
>>> www.waterfurnace.com/pdfs/products/SP1575.pdf
>>> Here's the link for your unit specs (first link found on a google search)
>>> It shows the units low speed air flow should be 1400 cfm & the high speed
>>> should be 2200
>>> I presume you have the proper airhandler & coil built for this system,
>>> if so, reduct the entire system because a 14" round ain't gonna cut it.
>>> Waterfurnace suggests/requires a variable speed unit with the 072 as
>>> well,
>>> and those are dependant on the static pressure of the duct...
>>>
>>> It sounds like it's never hitting 2nd stage, which would cause the
>>> constant
>>> operation at high & low outdoor temps.
>>> If the 30dF is your design low temp, I'd question geo over airsource in
>>> the
>>> first place.
>>>
>>> good luck
>>> geothermaljones
>>> st.paul. mn
>>>
>>>
>>>
>>>
>>>
>>> > My house is 4200 sq.ft. My installer installed a EZ072 split heat
>>> > pump. 3 zones. We have had problems from the start. My total Duct
>>> > leakage Corrected to 25Pa is 536 CFM's. This is after he corrected
>>> > my problems? My supply is 14'' round. Return is 9x16 . The unit
>>> > never stops at 30F or above 85F. We have been in our new home 1
>>> > year. I've had another Waterfurnace dealer, do a blower door test,
>>> > and two load cal.
>>> > which said we needed a 4.1 ton at 1940 cfm. Waterfurnace has been no
>>> > help. The State inspectors can't get our problem fixed.
>>> > Any suggestions?- Hide quoted text -
>>>
>>> - Show quoted text -
>>
>> The 536 cfm is duct leakage from a flow hood test , I had done. I have
>> a closed vertical with 2000 ft. total loop. The Intellizone is set
>> at 1850 max cfm's as the installor claimed to the inspectors. The air
>> handler is not listed as a matching unit, a York 5 ton which the
>> installor changed the motor two a 1 hp? I have had a lot of questions
>> which he acts like I'm a nut, Why did'nt you install air handler
>> which is recommended. Why is the line set differant than listed in
>> the manual. Why is my hot water heater 75 feet from the unit. And why
>> don't my system work right. Our installor has installed hundreds of
>> these units. Waterfurance is all he installs.
>> Thanks,RT
>
>Like I said the installer was a hack, 100% crap for an installer.
>
>No wonder WaterFurnace doesn't care about your problem, its not a matched
>system approaved by ARI. You have a six ton unit with a five ton condenser,
>14 " duct that can serve only a 2.5 ton AC. THEN he puts in a 1HP fan motor
>which does nothing but run up the electric bill.
>
>Sorry Kjpro, but 14" round duct for a six ton unit doesn't work. As to the
>loop, forget about it at this moment, your duct system, its design, the
>mismatched equipment all spells tearing up all the walls in the home to
>correct this system. To do it correctly will cost almost double after you
>consider the cost of fixing up your home after they tear out the inside
>walls to gain access, the cleaning of it, and THEN it probably wont work
>correctly when this is done.
>
>BTW, if a few of these hackers end up in court just MAYBE we can keep them
>out of the trade.
>I'm sick of hack jobs, I see them and quote against them just about every
>day...
>
>
I call "Bunk"! The OP's story is just way too screwed up. I believe it
was the same old thing. He picked the lowest bidder and got what he
paid for. No way can a company that installs "hundreds" of them keep
doing it that badly and not finally get hammered.
Your story is screwed up and/or your system is most likely screwed up.
Find another waterfurnace dealer have him come out with a rep and get
it straightened out. Be prepared for lots of expensive repairs.
Tear out and Re-do. It should be about double or triple of what you
originally paid. Why do you think we love hacks so much.
Bubba

Posted by on May 11, 2007, 11:21 pm
>
> >> wrote:
> >>> 536cfm for a 3-6 ton system???
> >>> Who & How measured?
> >>> Was the system sized to heat or cool the 4100 sf?
> >>> Sounds like an airflow issue.
> >>> What's the temp drop/rise across the coil?
> >>> What's the pressure drop across the coil? Clean filter?
> >>> You should have around 400 cfm/ton as a rule...
>
> >>> Now the wet questions:
> >>> GPM? GPM? GPM? GPM? GPM? GPM?
> >>> Temps & pressures drop across the coaxial tube heat exchanger?
> >>> (I'm sure those pete's plugs were installed on the inlet & outlet...
> >>> Gauges,
> >>> even better)
>
> >>> Closed loop, open loop, pond loop system?
> >>> Vertical or horizontal loops? loop depths & spacing?
> >>> How many holes did you dig & how much tube is in the ground?
>
> >>> Was/is the loop installer IGSPHA trained or certified, or even know what
> >>> IGSPHA is/does/stands for?
>
> >>>www.waterfurnace.com/pdfs/products/SP1575.pdf
> >>> Here's the link for your unit specs (first link found on a google search)
> >>> It shows the units low speed air flow should be 1400 cfm & the high speed
> >>> should be 2200
> >>> I presume you have the proper airhandler & coil built for this system,
> >>> if so, reduct the entire system because a 14" round ain't gonna cut it.
> >>> Waterfurnace suggests/requires a variable speed unit with the 072 as
> >>> well,
> >>> and those are dependant on the static pressure of the duct...
>
> >>> It sounds like it's never hitting 2nd stage, which would cause the
> >>> constant
> >>> operation at high & low outdoor temps.
> >>> If the 30dF is your design low temp, I'd question geo over airsource in
> >>> the
> >>> first place.
>
> >>> good luck
> >>> geothermaljones
> >>> st.paul. mn
>
>
>
> >>> > My house is 4200 sq.ft. My installer installed a EZ072 split heat
> >>> > pump. 3 zones. We have had problems from the start. My total Duct
> >>> > leakage Corrected to 25Pa is 536 CFM's. This is after he corrected
> >>> > my problems? My supply is 14'' round. Return is 9x16 . The unit
> >>> > never stops at 30F or above 85F. We have been in our new home 1
> >>> > year. I've had another Waterfurnace dealer, do a blower door test,
> >>> > and two load cal.
> >>> > which said we needed a 4.1 ton at 1940 cfm. Waterfurnace has been no
> >>> > help. The State inspectors can't get our problem fixed.
> >>> > Any suggestions?- Hide quoted text -
>
> >>> - Show quoted text -
>
> >> The 536 cfm is duct leakage from a flow hood test , I had done. I have
> >> a closed vertical with 2000 ft. total loop. The Intellizone is set
> >> at 1850 max cfm's as the installor claimed to the inspectors. The air
> >> handler is not listed as a matching unit, a York 5 ton which the
> >> installor changed the motor two a 1 hp? I have had a lot of questions
> >> which he acts like I'm a nut, Why did'nt you install air handler
> >> which is recommended. Why is the line set differant than listed in
> >> the manual. Why is my hot water heater 75 feet from the unit. And why
> >> don't my system work right. Our installor has installed hundreds of
> >> these units. Waterfurance is all he installs.
> >> Thanks,RT
>
> >Like I said the installer was a hack, 100% crap for an installer.
>
> >No wonder WaterFurnace doesn't care about your problem, its not a matched
> >system approaved by ARI. You have a six ton unit with a five ton condenser,
> >14 " duct that can serve only a 2.5 ton AC. THEN he puts in a 1HP fan motor
> >which does nothing but run up the electric bill.
>
> >Sorry Kjpro, but 14" round duct for a six ton unit doesn't work. As to the
> >loop, forget about it at this moment, your duct system, its design, the
> >mismatched equipment all spells tearing up all the walls in the home to
> >correct this system. To do it correctly will cost almost double after you
> >consider the cost of fixing up your home after they tear out the inside
> >walls to gain access, the cleaning of it, and THEN it probably wont work
> >correctly when this is done.
>
> >BTW, if a few of these hackers end up in court just MAYBE we can keep them
> >out of the trade.
> >I'm sick of hack jobs, I see them and quote against them just about every
> >day...
>
> I call "Bunk"! The OP's story is just way too screwed up. I believe it
> was the same old thing. He picked the lowest bidder and got what he
> paid for. No way can a company that installs "hundreds" of them keep
> doing it that badly and not finally get hammered.
> Your story is screwed up and/or your system is most likely screwed up.
> Find another waterfurnace dealer have him come out with a rep and get
> it straightened out. Be prepared for lots of expensive repairs.
> Tear out and Re-do. It should be about double or triple of what you
> originally paid. Why do you think we love hacks so much.
> Bubba- Hide quoted text -
>
> - Show quoted text -

This OP's story is the way it is. Most don't know any better. I've
had another waterfurnace dealer doing test. The installor must ask
for a factory rep. I've been asking for a year, after two TXV's was
replaced and 3 months later the compressor was replaced. I fill I've
paided enought. I'm like you, how could he be a dealer for
waterfurance. Since they went puplic, sells is all they care about.
Or call waterfurance and ask for Bob Peck, ask him who installs the
most units for him. Then you will know the rest of the story..
Regards, RT


Posted by Geoman on May 11, 2007, 11:50 pm

>>
>> >> wrote:
>> >>> 536cfm for a 3-6 ton system???
>> >>> Who & How measured?
>> >>> Was the system sized to heat or cool the 4100 sf?
>> >>> Sounds like an airflow issue.
>> >>> What's the temp drop/rise across the coil?
>> >>> What's the pressure drop across the coil? Clean filter?
>> >>> You should have around 400 cfm/ton as a rule...
>>
>> >>> Now the wet questions:
>> >>> GPM? GPM? GPM? GPM? GPM? GPM?
>> >>> Temps & pressures drop across the coaxial tube heat exchanger?
>> >>> (I'm sure those pete's plugs were installed on the inlet & outlet...
>> >>> Gauges,
>> >>> even better)
>>
>> >>> Closed loop, open loop, pond loop system?
>> >>> Vertical or horizontal loops? loop depths & spacing?
>> >>> How many holes did you dig & how much tube is in the ground?
>>
>> >>> Was/is the loop installer IGSPHA trained or certified, or even know
>> >>> what
>> >>> IGSPHA is/does/stands for?
>>
>> >>>www.waterfurnace.com/pdfs/products/SP1575.pdf
>> >>> Here's the link for your unit specs (first link found on a google
>> >>> search)
>> >>> It shows the units low speed air flow should be 1400 cfm & the high
>> >>> speed
>> >>> should be 2200
>> >>> I presume you have the proper airhandler & coil built for this
>> >>> system,
>> >>> if so, reduct the entire system because a 14" round ain't gonna cut
>> >>> it.
>> >>> Waterfurnace suggests/requires a variable speed unit with the 072 as
>> >>> well,
>> >>> and those are dependant on the static pressure of the duct...
>>
>> >>> It sounds like it's never hitting 2nd stage, which would cause the
>> >>> constant
>> >>> operation at high & low outdoor temps.
>> >>> If the 30dF is your design low temp, I'd question geo over airsource
>> >>> in
>> >>> the
>> >>> first place.
>>
>> >>> good luck
>> >>> geothermaljones
>> >>> st.paul. mn
>>
>>
>>
>> >>> > My house is 4200 sq.ft. My installer installed a EZ072 split heat
>> >>> > pump. 3 zones. We have had problems from the start. My total Duct
>> >>> > leakage Corrected to 25Pa is 536 CFM's. This is after he
>> >>> > corrected
>> >>> > my problems? My supply is 14'' round. Return is 9x16 . The unit
>> >>> > never stops at 30F or above 85F. We have been in our new home 1
>> >>> > year. I've had another Waterfurnace dealer, do a blower door test,
>> >>> > and two load cal.
>> >>> > which said we needed a 4.1 ton at 1940 cfm. Waterfurnace has been
>> >>> > no
>> >>> > help. The State inspectors can't get our problem fixed.
>> >>> > Any suggestions?- Hide quoted text -
>>
>> >>> - Show quoted text -
>>
>> >> The 536 cfm is duct leakage from a flow hood test , I had done. I have
>> >> a closed vertical with 2000 ft. total loop. The Intellizone is set
>> >> at 1850 max cfm's as the installor claimed to the inspectors. The air
>> >> handler is not listed as a matching unit, a York 5 ton which the
>> >> installor changed the motor two a 1 hp? I have had a lot of questions
>> >> which he acts like I'm a nut, Why did'nt you install air handler
>> >> which is recommended. Why is the line set differant than listed in
>> >> the manual. Why is my hot water heater 75 feet from the unit. And why
>> >> don't my system work right. Our installor has installed hundreds of
>> >> these units. Waterfurance is all he installs.
>> >> Thanks,RT
>>
>> >Like I said the installer was a hack, 100% crap for an installer.
>>
>> >No wonder WaterFurnace doesn't care about your problem, its not a
>> >matched
>> >system approaved by ARI. You have a six ton unit with a five ton
>> >condenser,
>> >14 " duct that can serve only a 2.5 ton AC. THEN he puts in a 1HP fan
>> >motor
>> >which does nothing but run up the electric bill.
>>
>> >Sorry Kjpro, but 14" round duct for a six ton unit doesn't work. As to
>> >the
>> >loop, forget about it at this moment, your duct system, its design, the
>> >mismatched equipment all spells tearing up all the walls in the home to
>> >correct this system. To do it correctly will cost almost double after
>> >you
>> >consider the cost of fixing up your home after they tear out the inside
>> >walls to gain access, the cleaning of it, and THEN it probably wont work
>> >correctly when this is done.
>>
>> >BTW, if a few of these hackers end up in court just MAYBE we can keep
>> >them
>> >out of the trade.
>> >I'm sick of hack jobs, I see them and quote against them just about
>> >every
>> >day...
>>
>> I call "Bunk"! The OP's story is just way too screwed up. I believe it
>> was the same old thing. He picked the lowest bidder and got what he
>> paid for. No way can a company that installs "hundreds" of them keep
>> doing it that badly and not finally get hammered.
>> Your story is screwed up and/or your system is most likely screwed up.
>> Find another waterfurnace dealer have him come out with a rep and get
>> it straightened out. Be prepared for lots of expensive repairs.
>> Tear out and Re-do. It should be about double or triple of what you
>> originally paid. Why do you think we love hacks so much.
>> Bubba- Hide quoted text -
>>
>> - Show quoted text -
>
> This OP's story is the way it is. Most don't know any better. I've
> had another waterfurnace dealer doing test. The installor must ask
> for a factory rep. I've been asking for a year, after two TXV's was
> replaced and 3 months later the compressor was replaced. I fill I've
> paided enought. I'm like you, how could he be a dealer for
> waterfurance. Since they went puplic, sells is all they care about.
> Or call waterfurance and ask for Bob Peck, ask him who installs the
> most units for him. Then you will know the rest of the story..
> Regards, RT


What the! Anybody notice the change in writing and grammar, this sounds
like TURTLE here!! Maybe this is a Troll trap???
Then you say you replaced and PAID for two TXV's and a Compressor since
Sept, which both are under warrnaty? I'm starting to believe your yanking
our chains here.


>



Posted by geothermaljones on May 11, 2007, 11:21 pm

> The 536 cfm is duct leakage from a flow hood test , I had done. I have
> a closed vertical with 2000 ft. total loop. The Intellizone is set
> at 1850 max cfm's as the installor claimed to the inspectors. The air
> handler is not listed as a matching unit, a York 5 ton which the
> installor changed the motor two a 1 hp? I have had a lot of questions
> which he acts like I'm a nut, Why did'nt you install air handler
> which is recommended. Why is the line set differant than listed in
> the manual. Why is my hot water heater 75 feet from the unit. And why
> don't my system work right. Our installor has installed hundreds of
> these units. Waterfurnace is all he installs.
> Thanks,RT


29% of the air is lost to duct leakage?
Codes call for sealing & insulating in most states...

I agree, the air side is your problem.
If Waterfurnace is all he installs, why is he Frankensteining a York unit
w/swapped motor & incorrect line sizes.
What reason would he have to switch a 5 ton blower to a 1 horse, unless he
knew the duct was undersized.

When you hired the guy was this the system he bid to you?
I'd like to see that proposal, do you have this in writing?
Did you sign it?

Waterfurnace has no dog in this fight because their equipment can't be
proven faulty until it's correctly installed.
The inspectors may well be pests, but I'd hound them to keep on this guy,
now & in the future.

I'd have the other Waterfurnace guy give you a bid for corrective procedures
& get going on them.
Anything but a Waterfurnace compatible variable speed air handler is
unacceptable.
The VS blower will save you $15-20.00 a month alone (over a typical 5Ton
blower)
If your using a desuperheater for a waterheater 75' away, I doubt that's
saving much money either.

Everything in your house, except the most energy consuming thing, is
energystar rated...
It's up to you as to how you recoup the money spent, but I'd document
everything.

Did this guy also install the loops?
If he does this above ground I can imagine he's really creative with the
stuff you can't see.
I'd have the temps, pressures & flow rates tested before I finalized
anything with this guy.
I certainly hope the 2000' is 6-150' wells & not a single 1000' ft loop...
I'd ask the well driller, or does this guy own his own drill rig too?
The county water board probably has a pretty decent record of all wells
drilled... at least they do in my area.


good luck
geothermaljones
st.paul. mn







Posted by Geoman on May 11, 2007, 11:52 pm
"Frankensteining a York unit"

I have to remember that one!! We've all have seen our portions of that
description, and just as scary too LOL ---- Touché

>
>> The 536 cfm is duct leakage from a flow hood test , I had done. I have
>> a closed vertical with 2000 ft. total loop. The Intellizone is set
>> at 1850 max cfm's as the installor claimed to the inspectors. The air
>> handler is not listed as a matching unit, a York 5 ton which the
>> installor changed the motor two a 1 hp? I have had a lot of questions
>> which he acts like I'm a nut, Why did'nt you install air handler
>> which is recommended. Why is the line set differant than listed in
>> the manual. Why is my hot water heater 75 feet from the unit. And why
>> don't my system work right. Our installor has installed hundreds of
>> these units. Waterfurnace is all he installs.
>> Thanks,RT
>
>
> 29% of the air is lost to duct leakage?
> Codes call for sealing & insulating in most states...
>
> I agree, the air side is your problem.
> If Waterfurnace is all he installs, why is he Frankensteining a York unit
> w/swapped motor & incorrect line sizes.
> What reason would he have to switch a 5 ton blower to a 1 horse, unless he
> knew the duct was undersized.
>
> When you hired the guy was this the system he bid to you?
> I'd like to see that proposal, do you have this in writing?
> Did you sign it?
>
> Waterfurnace has no dog in this fight because their equipment can't be
> proven faulty until it's correctly installed.
> The inspectors may well be pests, but I'd hound them to keep on this guy,
> now & in the future.
>
> I'd have the other Waterfurnace guy give you a bid for corrective
> procedures
> & get going on them.
> Anything but a Waterfurnace compatible variable speed air handler is
> unacceptable.
> The VS blower will save you $15-20.00 a month alone (over a typical 5Ton
> blower)
> If your using a desuperheater for a waterheater 75' away, I doubt that's
> saving much money either.
>
> Everything in your house, except the most energy consuming thing, is
> energystar rated...
> It's up to you as to how you recoup the money spent, but I'd document
> everything.
>
> Did this guy also install the loops?
> If he does this above ground I can imagine he's really creative with the
> stuff you can't see.
> I'd have the temps, pressures & flow rates tested before I finalized
> anything with this guy.
> I certainly hope the 2000' is 6-150' wells & not a single 1000' ft loop...
> I'd ask the well driller, or does this guy own his own drill rig too?
> The county water board probably has a pretty decent record of all wells
> drilled... at least they do in my area.
>
>
> good luck
> geothermaljones
> st.paul. mn
>
>
>
>
>
>



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