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Annual maintenance for high efficiency gas furnace blueman 10-18-2009
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Posted by ransley on October 22, 2009, 10:57 am


> Big_Jake wrote:
> >> ransley wrote:
> >>>> We have a couple of high efficiency, condensing gas furnaces with
> >>>> forced hot air used to heat our home.
> >>>> So far, every year at the start of the heating season, I have been
> >>>> doing the following for maintenance.
> >>>> 1. Thoroughly vacuum out the interior
> >>>> 2. Clean the condensate pump of accumulated crud
> >>>> 3. Wash the air filter (it's a simple low-end washable one)
> >>>> 4. Inspect for cracks, loose wires, funny noises, etc.
> >>>> I have a CO detector mounted near all the heaters.
> >>>> - Do I need to clean the burners, igniters, heat exchanger, etc? Or
> >>>> =A0 are they best left alone if everything is working properly
> >>>> - Is there anything else I need to be doing from a regular maintenan=
ce
> >>>> =A0 perspective?
> >>>> - Is there any need to call in an official HVAC person for
> >>>> =A0 (additional) preventive maintenance?
> >>>> Thanks
> >>> Wont a cheap air filter bypass alot of dirt and coat the heat
> >>> exchanger reducing its efficency, at least thats my thought so I use
> >>> the 4" media, have you ever cleaned the heat exchanger, are burners
> >>> burning right, is exchanger temp in the proper range, how about the
> >>> blades on the blower fan, are they clean, if dirty that would indicat=
e
> >>> a inefective air filter. Im no pro but im sure there are even more
> >>> things to do.
> >> I'm not sure what kind of furnace you have, but the pros aren't going =
to
> >> inspect the fan, at least not in the one I have. =A0Inspecting the fan
> >> requires rather extensive disassembly. =A0I don't know about the burne=
rs,
> >> but I don't think they are easy to get at. =A0In all about all the
> >> pros can do would be to check flow and temperature rise. =A0And I'm no=
t
> >> sure about temperature rise. =A0There is no convenient place to put a
> >> probe just before and after the furnace. =A0They would be pretty much
> >> limited to the air at the return vent and a supply vent.
> >> In fact I think almost all they can do is to replace the filters with
> >> their overpriced filters.
> >> Bill
> > I can get a pretty good look at my fan just by taking the door off the
> > blower compartment. Temperature rise is a snap to check, with a probe
> > type thermometer. =A0You just use a sheet metal screw (1/2" x #6) like
> > they use to install the bulk of the sheet metal around the furnace, to
> > punch a hole in the cold air drop and plenum, and test with the
> > thermometer. =A0A meat thermometer could be used in a pinch.
> > JK
> Well, taking the cover off of the blower compartment on mine involves
> removing the air intake and exhaust lines that run down in front of it,
> and then unmounting the control circuit board that is mounted on the
> cover. =A0Not something to be undertaken lightly.
> I realize that I could do something like your description of the
> temperature test, but the average tech isn't going to take the time
> to go punching holes in the plenum to do it.
> Bill- Hide quoted text -
> - Show quoted text -

I just drilled a hole and was carefull about the AC, getting it at the
top of the exchanger is important, go up maybe 1ft and temp drop is
alot

Posted by Jules on October 21, 2009, 9:18 am


On Tue, 20 Oct 2009 21:14:08 -0700, Big_Jake wrote:
> I can get a pretty good look at my fan just by taking the door off the
> blower compartment. Temperature rise is a snap to check, with a probe
> type thermometer. You just use a sheet metal screw (1/2" x #6) like
> they use to install the bulk of the sheet metal around the furnace, to
> punch a hole in the cold air drop and plenum, and test with the
> thermometer. A meat thermometer could be used in a pinch.

JOOI, how do you know when it's good or bad (other than obvious cases!) -
do manufacturers typically publish plenum temps for their furnace against
a range in input temps, or is there a rough rule of thumb for a given
furnace size? Or is it a case of monitoring it year to year just so you
know when performance is off against previous years?

I've got a temp probe on my meter so could easily measure mine, but it
doesn't tell me much other than that it's producing warm air (which of
course I know anyway :-)

cheers

Jules


Posted by Bob Villa on October 21, 2009, 9:57 am


>do manufacturers typically publish plenum temps for their furnace against
a range in input temps, or is there a rough rule of thumb for a given
furnace size? Or is it a case of monitoring it year to year just so
you
know when performance is off against previous years?

If the furnace guys left the installation guide (or asked them for
it).

I installed the Carrier I have (all work except sheet metal)...so I
know the information is there.

I also worked at a hardware store once and the boss had a new gas
boiler delivered...he left for the day and said to install it! (I
didn't have to go far for pipe)

bob_v


Posted by Jules on October 21, 2009, 11:54 am


On Wed, 21 Oct 2009 06:57:51 -0700, Bob Villa wrote:

>>do manufacturers typically publish plenum temps for their furnace against
> a range in input temps, or is there a rough rule of thumb for a given
> furnace size? Or is it a case of monitoring it year to year just so
> you
> know when performance is off against previous years?
>
> If the furnace guys left the installation guide (or asked them for
> it).

Yeah, I have it - doesn't list plenum temp from what I can see, though. I
think I'll measure and make a note of it anyway, then I can check in
susequent years (the furnace was installed in 2007, just before we bought
the house, so it *should* be operating pretty much optimally right now!)

Actually, I need to insulate around some more of the ducting anyway
(much of it runs through the basement, which gets pretty cool) so it'll
be a useful exercise for seeing how much heat is getting lost before it
even gets as far as the rooms...

cheers

Jules


Posted by BillGill on October 21, 2009, 12:53 pm


Jules wrote:
> On Tue, 20 Oct 2009 21:14:08 -0700, Big_Jake wrote:
>> I can get a pretty good look at my fan just by taking the door off the
>> blower compartment. Temperature rise is a snap to check, with a probe
>> type thermometer. You just use a sheet metal screw (1/2" x #6) like
>> they use to install the bulk of the sheet metal around the furnace, to
>> punch a hole in the cold air drop and plenum, and test with the
>> thermometer. A meat thermometer could be used in a pinch.
>
> JOOI, how do you know when it's good or bad (other than obvious cases!) -
> do manufacturers typically publish plenum temps for their furnace against
> a range in input temps, or is there a rough rule of thumb for a given
> furnace size? Or is it a case of monitoring it year to year just so you
> know when performance is off against previous years?
>
> I've got a temp probe on my meter so could easily measure mine, but it
> doesn't tell me much other than that it's producing warm air (which of
> course I know anyway :-)
>
> cheers
>
> Jules
>
Well, my manual has a differential given for the input/output
air temperature. There is a range for normal operation.
There is also an absolute maximum for the output. I assume that
the output temp is going to be the same as the plenum temp.
I have been thinking of installing a pair of thermometers so that
I can measure the temps at the input and output plenums. I just
haven't seen a pair of cheap enough thermometers with a range from
about 32 degrees F to 200 degrees F. That range is so I can also
do a confidence check on the cooling in the summer.

Bill

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