Home Page link

Calculating voltage drop, wire gauge ampacity over distance

Home Repair - - If it ain't broken, don't fix it. Otherwise look here. 

Bookmark this page:  YahooMyWeb Yahoo!  Google Google  Windows Live Favorites Windows Live  del.icio.us del.icio.us  digg digg  Add to Netscape Netscape
Subject Author Date
Calculating voltage drop, wire gauge ampacity over distance Paul 08-26-2007
If you were  Registered and logged in, you could reply and use other advanced thread options
Posted by Paul on August 26, 2007, 6:40 pm
I'm confused by a couple of online calculators I've found.

I'm trying to determine the proper gauge wire to carry 20A, 120VAC over a
distance of 300 ft. with an approx allowable 2% (per NEC) voltage drop.
This UF cable will be buried for most of it's length.

This calculator:
http://www.stealth316.com/2-wire-resistance.htm
advises a 6 ga. wire would be sufficient (voltage drop 2.414V)

However, this calculator seems much more conservative:
http://www.vihon.com/Vihon_Calculators/Vihon_Wire_Gage_Calculator/body_vihon_wire_gage_calculator.html
It says a 0 (zero) gauge wire is required !

Also would like some real world advice on the voltage drop recommendations
of the NEC. At what point does one see excessive/dangerous wire heating?
2% ? 5% ? 10% ? 20% ?

-- Paul



Posted by Don Young on August 26, 2007, 10:26 pm

> I'm confused by a couple of online calculators I've found.
>
> I'm trying to determine the proper gauge wire to carry 20A, 120VAC over a
> distance of 300 ft. with an approx allowable 2% (per NEC) voltage drop.
> This UF cable will be buried for most of it's length.
>
> This calculator:
> http://www.stealth316.com/2-wire-resistance.htm
> advises a 6 ga. wire would be sufficient (voltage drop 2.414V)
>
> However, this calculator seems much more conservative:
>
http://www.vihon.com/Vihon_Calculators/Vihon_Wire_Gage_Calculator/body_vihon_wire_gage_calculator.html
> It says a 0 (zero) gauge wire is required !
>
> Also would like some real world advice on the voltage drop recommendations
> of the NEC. At what point does one see excessive/dangerous wire heating?
> 2% ? 5% ? 10% ? 20% ?
>
> -- Paul
>
>
Heating is not a concern as long as the wire size is adequate for the
current. 12 gauge wire will generally cary 20 amperes over any distance with
acceptable heating. Long runs require heavier wire only because of voltage
drop under load, not because of heating. The extra heat generated is
distributed over the extra wire length. Twice the heat with twice the wire
length gives the same temperature along the wire. Two seperate, though
related, concerns.

Don Young



Posted by on August 27, 2007, 12:16 am
On Sun, 26 Aug 2007 18:40:06 -0400, "Paul"

>I'm confused by a couple of online calculators I've found.
>
>I'm trying to determine the proper gauge wire to carry 20A, 120VAC over a
>distance of 300 ft. with an approx allowable 2% (per NEC) voltage drop.
>This UF cable will be buried for most of it's length.
>
>This calculator:
>http://www.stealth316.com/2-wire-resistance.htm
>advises a 6 ga. wire would be sufficient (voltage drop 2.414V)
>
>However, this calculator seems much more conservative:
>http://www.vihon.com/Vihon_Calculators/Vihon_Wire_Gage_Calculator/body_vihon_wire_gage_calculator.html
>It says a 0 (zero) gauge wire is required !
>
>Also would like some real world advice on the voltage drop recommendations
>of the NEC. At what point does one see excessive/dangerous wire heating?
>2% ? 5% ? 10% ? 20% ?
>
>-- Paul
>

A lot really depends on the expected load. If you are really just
running a few lights out there you don't really care that much about
voltage drop. If it is voltage sensitive things like motors you need
the real FLA before you do the calc. The NEC suggestion (it is not a
rule) is 5% total drop from service to load.
#8 with a 16a load (reasonable max on a 20a circuit) at 300' comes
out to a tad bit over 6%. That is still overkill if the load doesn't
care about a little voltage drop. #6 should bring you in no matter
what.

Posted by Tony on August 27, 2007, 9:17 am

> I'm confused by a couple of online calculators I've found.
>
> I'm trying to determine the proper gauge wire to carry 20A, 120VAC over a
> distance of 300 ft. with an approx allowable 2% (per NEC) voltage drop.
> This UF cable will be buried for most of it's length.
>
your calculation is off @2% drop it calls for #0



> This calculator:
> http://www.stealth316.com/2-wire-resistance.htm
> advises a 6 ga. wire would be sufficient (voltage drop 2.414V)
>
> However, this calculator seems much more conservative:
>
http://www.vihon.com/Vihon_Calculators/Vihon_Wire_Gage_Calculator/body_vihon_wire_gage_calculator.html
> It says a 0 (zero) gauge wire is required !
>
> Also would like some real world advice on the voltage drop recommendations
> of the NEC. At what point does one see excessive/dangerous wire heating?
> 2% ? 5% ? 10% ? 20% ?
>
> -- Paul
>
>



Similar ThreadsPosted
What gauge wire is proper for a 200 foot distance November 6, 2005, 2:02 am
8-gauge low voltage wire May 3, 2008, 11:01 pm
help! mysterious pressure gauge drop January 20, 2006, 1:27 am
Can I stick two 4 gauge and one 6 gauge wire into a 3/4" conduit September 11, 2006, 2:41 pm
Will my voltage drop? September 5, 2006, 3:25 pm
Voltage drop July 10, 2007, 6:29 pm
Voltage drop in circuit to Dishwasher December 18, 2006, 3:20 pm
Cold weather cause voltage drop? January 25, 2007, 11:01 pm
Voltage drop - panel or utility issue? March 26, 2006, 3:04 pm
Combining wires to avoid voltage drop? 12/4 cable? October 26, 2005, 10:38 am

Contact Us | Privacy Policy

XML SitemapXML Sitemap