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Cutting Aluminum SMS 04-03-2008
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Posted by David Nebenzahl on April 4, 2008, 2:35 pm
On 4/4/2008 7:57 AM BobK207 spake thus:

>
>> Red Green wrote:
>
>>
>>>> I bought a 10" metal cutting wheel for a miter saw to cut aluminum, but
>>>> it really doesn't work too well. It cuts it, but it's not a straight
>>>> cut, presumably because the cutting wheel is flexible, and the motor
>>>> isn't fast enough.
>>
>>> Is this what you tried? These are pretty rigid...and fairly cheap <$10
depending on size.
>>
>>>http://www.nortonconsumer.com/Data/Element/Node/ProductLine/product_L...
>>
>> Yes, that's what I'm using, a cutting wheel. I think maybe it's too
>> flexible. The cuts don't come out straight, and they're not too clean.
>
> The Norton abrasive blade you're using is better suited to ferrous
> materials not so good with aluminum.
>
> Unless you've got dozens of cuts to make, you will get very good
> results with just about any sharp carbide wood cutting blade.
> Just go easy & don't blog the saw. Steady, light to medium tool
> pressure.

I just finished milling aluminum on my table saw (9") with a sharp
60-tooth carbide blade. No problems, and very smooth cuts.


--
The best argument against democracy is a five-minute
conversation with the average voter.

- Attributed to Winston Churchill

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Posted by Jim Yanik on April 4, 2008, 8:58 am

> I bought a 10" metal cutting wheel for a miter saw to cut aluminum, but
> it really doesn't work too well. It cuts it, but it's not a straight
> cut, presumably because the cutting wheel is flexible, and the motor
> isn't fast enough.
>
> I ordered this blade "http://www.amazon.com/gp/product/B00006407O" but I
> may return it unopened if it's not going to work well.
>
> Is a 14" chop saw necessary for cutting aluminum (3/16" flat bar)?
>
> Are most of the chop saws 14" because this effectively lowers the speed
> of wheel across the metal?
>
> I saw a 6" chop saw that runs at 9000 rpm, which is close to the speed
> of a 14" chop saw running at 3900 rpm.
>

if you think about it,the larger diameter the cutting blade,the FASTER the
teeth go(linear rate),for the same RPM.

and a 14" blade has a lot more teeth than a 6" blade.

--
Jim Yanik
jyanik
at
kua.net

Posted by Phisherman on April 4, 2008, 9:17 am

>
>> I bought a 10" metal cutting wheel for a miter saw to cut aluminum, but
>> it really doesn't work too well. It cuts it, but it's not a straight
>> cut, presumably because the cutting wheel is flexible, and the motor
>> isn't fast enough.
>>
>> I ordered this blade "http://www.amazon.com/gp/product/B00006407O" but I
>> may return it unopened if it's not going to work well.
>>
>> Is a 14" chop saw necessary for cutting aluminum (3/16" flat bar)?
>>
>> Are most of the chop saws 14" because this effectively lowers the speed
>> of wheel across the metal?
>>
>> I saw a 6" chop saw that runs at 9000 rpm, which is close to the speed
>> of a 14" chop saw running at 3900 rpm.
>>
>
>if you think about it,the larger diameter the cutting blade,the FASTER the
>teeth go(linear rate),for the same RPM.
>
>and a 14" blade has a lot more teeth than a 6" blade.


You don't need a fast blade to cut aluminum. For most applications
the harder the material, the slower the cutting blade. For example,
to cut pine, use a fast blade. To cut iron, use a slow blade. You
can buy blade stiffeners/stabilizer, which look like a large washer
that are fastened to the arbor against the blade. Make sure you buy
one with the correct arbor size of your saw.

See:

http://www.amazon.com/s/ref=nb_ss_gw/002-7200859-9514462?url=search-alias%3Daps&field-keywords=blade+stabilizer

Posted by SMS on April 4, 2008, 10:28 am
Jim Yanik wrote:

>> I saw a 6" chop saw that runs at 9000 rpm, which is close to the speed
>> of a 14" chop saw running at 3900 rpm.
>>
>
> if you think about it,the larger diameter the cutting blade,the FASTER the
> teeth go(linear rate),for the same RPM.

Yes, I meant to say faster!

Posted by dpb on April 4, 2008, 10:31 am
SMS wrote:
> I bought a 10" metal cutting wheel for a miter saw to cut aluminum, but
> it really doesn't work too well. It cuts it, but it's not a straight
> cut, presumably because the cutting wheel is flexible, and the motor
> isn't fast enough.
...

What Al alloy?

Sounds to me more like trying to cut too fast.

What kind of a cut are you trying to make?

--

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