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Cutting Plexiglass ?

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Cutting Plexiglass ? Robert11 12-03-2006
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Posted by Robert11 on December 3, 2006, 2:00 pm


Hello,

Have a 1/16 thick piece of regular plexiglass (not a polycarbonate type)

To cut this stuff, will scoring it first and breaking over a sharp edge work
?
If so, exactly how to do, please ?

How about with a table saw ?

Or,... ?

Thanks,
Bob



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Posted by Eric in North TX on December 3, 2006, 2:20 pm




> How about with a table saw ?
>
Table saw works well, as does a band-saw, mainly you want to stay away
from things that reciprocate or vibrate.


Posted by Stubby on December 3, 2006, 4:09 pm




Eric in North TX wrote:
>
>> How about with a table saw ?
>>
> Table saw works well, as does a band-saw, mainly you want to stay away
> from things that reciprocate or vibrate.
>
You need to control the speed carefully to avoid chipping.
A small (1/4") router just doesn't work well.
www.cyro.com has some good application notes, but they don't answer many
of the critical questions.

Posted by Charlie Morgan on December 3, 2006, 2:55 pm



>Hello,
>
>Have a 1/16 thick piece of regular plexiglass (not a polycarbonate type)
>
>To cut this stuff, will scoring it first and breaking over a sharp edge work
>?
>If so, exactly how to do, please ?
>
>How about with a table saw ?
>
>Or,... ?
>
>Thanks,
>Bob
>

There are special blades made for cutting this stuff with a jig saw, table saw
or bandsaw. Bandsaw is really the best way, with jig saw being second. The
proper blade for a table saw is about $150. A dremel or roto-zip type tool with
a 1/8" drill bit will also do the job. but is much harder to get a straight cut.

These folks are very good to deal with and they have always given me good
advice:

http://www.modernplastics.com/

CWM

Posted by Karl S on December 3, 2006, 3:04 pm


On Sun, 3 Dec 2006 14:00:04 -0500, Robert11 wrote:

> Hello,
>
> Have a 1/16 thick piece of regular plexiglass (not a polycarbonate type)
>
> To cut this stuff, will scoring it first and breaking over a sharp edge work
> ?
> If so, exactly how to do, please ?
>
> How about with a table saw ?
>
We cut a lot of plexiglass here in our store in Alaska-thousands of square
feet per year-using the score and break method and also a circular blade
paneling saw.

For 1/16", your scoring and breaking suggestion is the best. You can get a
scoring tool at many hardware stores, but in a pinch, a utility knife will
do. Make sure you score it several times.

Table saws with a fine-tooth blade work are good for 1/8 & 1/4 inch
material, but probably not so good for 1/16 inch.

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