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Cutting installed tile Mike Reed 05-05-2007
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Posted by Mike Reed on May 5, 2007, 3:55 pm


I need to remove about 3" from the tiles in my tub surround so I can
remove the current tub and install the replacement (which is taller).
I do have matching tiles, so I also have the option of just removing
the bottom row.

When I tried cutting and/or removing these tiles today, I found that I
did too good of a job installing them -- it's like trying to remove
the the gravel from a concrete wall. I got one out, but it took a few
layers of backer board with it, and is starting to loosen an adjacent
mosaic pinwheel stripe.

I'm considering a Fein Multimaster (or renting similar). After
searching this NG, I'm also considering a rotozip. I figure one or the
other can at the very least remove the grout, making tile removal
easier. At best, I would be able to cut the tiles in place.

Anyone have any ideas?

Thanks!


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Posted by Colbyt on May 5, 2007, 5:58 pm



>I need to remove about 3" from the tiles in my tub surround so I can
> remove the current tub and install the replacement (which is taller).
> I do have matching tiles, so I also have the option of just removing
> the bottom row.
>
> When I tried cutting and/or removing these tiles today, I found that I
> did too good of a job installing them -- it's like trying to remove
> the the gravel from a concrete wall. I got one out, but it took a few
> layers of backer board with it, and is starting to loosen an adjacent
> mosaic pinwheel stripe.
>
> I'm considering a Fein Multimaster (or renting similar). After
> searching this NG, I'm also considering a rotozip. I figure one or the
> other can at the very least remove the grout, making tile removal
> easier. At best, I would be able to cut the tiles in place.
>
> Anyone have any ideas?
>
> Thanks!
>

Taking out the bottom row of tile is your best option. Scratching out the
grout with one of those hand tools may help minimize the damage. It is a
beach of a job no matter how you do it.

The rotozip is a great tool. I use mine a lot. For cutting tile it is
about near worthless. The rpm is too high and you burn up the bit before
you do much cutting.

Of all the tools I own if I felt like I had to use power, I would use an
abrasive disk in my angle grinder and cut a line about .5" below the first
horizontal grout line. Figuring I could chip out the last 1/2". Now that
will make a first class dust mess.

Be really careful whatever you choose. A flying tile fragment gave me the
only cut I ever needed stitches for.

Colbyt



Posted by Mike Reed on May 6, 2007, 2:51 pm
Thanks for the tips. I just hammered that row out in about an hour
using some concrete chisels.

No stitches.

-Mike


>
>
>
>
> >I need to remove about 3" from the tiles in my tub surround so I can
> > remove the current tub and install the replacement (which is taller).
> > I do have matching tiles, so I also have the option of just removing
> > the bottom row.
>
> > When I tried cutting and/or removing these tiles today, I found that I
> > did too good of a job installing them -- it's like trying to remove
> > the the gravel from a concrete wall. I got one out, but it took a few
> > layers of backer board with it, and is starting to loosen an adjacent
> > mosaic pinwheel stripe.
>
> > I'm considering a Fein Multimaster (or renting similar). After
> > searching this NG, I'm also considering a rotozip. I figure one or the
> > other can at the very least remove the grout, making tile removal
> > easier. At best, I would be able to cut the tiles in place.
>
> > Anyone have any ideas?
>
> > Thanks!
>
> Taking out the bottom row of tile is your best option. Scratching out the
> grout with one of those hand tools may help minimize the damage. It is a
> beach of a job no matter how you do it.
>
> The rotozip is a great tool. I use mine a lot. For cutting tile it is
> about near worthless. The rpm is too high and you burn up the bit before
> you do much cutting.
>
> Of all the tools I own if I felt like I had to use power, I would use an
> abrasive disk in my angle grinder and cut a line about .5" below the first
> horizontal grout line. Figuring I could chip out the last 1/2". Now that
> will make a first class dust mess.
>
> Be really careful whatever you choose. A flying tile fragment gave me the
> only cut I ever needed stitches for.
>
> Colbyt



Posted by sylvan butler on May 12, 2007, 3:58 pm
> Thanks for the tips. I just hammered that row out in about an hour
> using some concrete chisels.

:)

Too late since the immediate problem is solved, but for future reference
I've done well using a small diamond blade in a cordless circular saw.

I used a cheap cordless from HarborFreight, and when possible I had a
small puddle or stream of water running on the cut line to keep down the
dust. When water wasn't an option, a helper holding close the intake
from a shop vac helped a lot.

sdb

--
What's seen on your screen? http://pcscreenwatch.com
sdbuse1 on mailhost bigfoot.com

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