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Cutting openings in sheet metal ducts.

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Cutting openings in sheet metal ducts. BETA-32 10-21-2007
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Posted by Stormin Mormon on October 23, 2007, 7:59 am
HVAC guys use offset tin shears, which come with red or green handles.

--

Christopher A. Young
.
.

I need to cut 2 rectangular openings in an existing HVAC supply and return
ducts.

How can I do this?

I've tried using a power jigsaw with a metal cutting blade -- big mess.

I see things like power shears when I do Google searches, but that seems
like a whole lot of money to spend to just cut the 2 openings.

Are there any hand tools or cutting chisels that will work for this?

Any other suggestions?




AppliancePartsPros.com, Inc.
Posted by Milo on October 23, 2007, 7:55 pm
The HVAC crew that installed my new furnace last week did as others have
described here. Used a hammered cutter to make a simple slit in the sheet
metal, then used offset tin snips (they'll save your hands a lot of cuts) to
make the rectangular opening.

> HVAC guys use offset tin shears, which come with red or green handles.
>
> --
>
> Christopher A. Young
> .
> .
>
> I need to cut 2 rectangular openings in an existing HVAC supply and return
> ducts.
>
> How can I do this?
>
> I've tried using a power jigsaw with a metal cutting blade -- big mess.
>
> I see things like power shears when I do Google searches, but that seems
> like a whole lot of money to spend to just cut the 2 openings.
>
> Are there any hand tools or cutting chisels that will work for this?
>
> Any other suggestions?
>
>
>



Posted by wingnut on October 26, 2007, 6:35 pm
BETA-32 wrote:

> I need to cut 2 rectangular openings in an existing HVAC supply and return
> ducts.
>
> How can I do this?
>
> I've tried using a power jigsaw with a metal cutting blade -- big mess.
>
> I see things like power shears when I do Google searches, but that seems
> like a whole lot of money to spend to just cut the 2 openings.
>
> Are there any hand tools or cutting chisels that will work for this?
>
> Any other suggestions?
>
>
Yes there are hand tools for this.

Why are you doing this?

Posted by BETA-32 on October 27, 2007, 9:44 pm
>
> Why are you doing this?

To provide heat and AC to a basement. The basement currently has supply and
return ducts running across the ceiling, but there are no supply vents or
return vents.

I just did the tin snips routine today and it worked without too much
trouble. I also did what someone else here suggested and folded back a tab
of the sheet metal on each end to create a double thickness and make the
opening more rigid. That worked well too.



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