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Cutting plastic Don Phillipson 07-10-2005
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Posted by on July 12, 2005, 10:15 am


Normally with a delicate plastic you can flip the blade around.
(getting the right blade is the best choice, but there are others)

This makes it sort of grind rather than cut. I did the siding on
my house this way, worked real well.

Tom



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Posted by PaPaPeng on July 12, 2005, 1:13 pm


On Sun, 10 Jul 2005 09:30:51 -0400, "Don Phillipson"

>What sort of circular saw blade should be used
>to cut plexiglas (Lexan) of 1/8 inch thickness?
>This is to make fixed windows, screwed flat to
>the structure of a shed.


I use a thin kerf 7.25 inch carbide tipped blade to good effect. The
blade is half the thickness of a regular blade and used for cutting
thin panels. Cheap too - Under $10 a blade if I recall.


Posted by Goedjn on July 12, 2005, 11:24 am



>On Sun, 10 Jul 2005 09:30:51 -0400, "Don Phillipson"
>
>>What sort of circular saw blade should be used
>>to cut plexiglas (Lexan) of 1/8 inch thickness?
>>This is to make fixed windows, screwed flat to
>>the structure of a shed.
>

If your material is 1/8", then you need a blade
with at least 16 teeth per inch.
Personally, I use a saber-saw with a hacksaw
blade, and go really slowly. If you need
a clean edge, sandwich the cut with scrap
wood.

At my local borg store, you can get
four different kinds of clear plastic,
ranging from lucite to lexan, with
price about proportional to strength.

Crystal-lite (with the pink backing)
is far less likely to chip, crack,
or spall during cutting than the lucite,
so I only use lucite where I can bury the
edges in putty. Lexan probably won't
chip at all.



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