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Cutting plexiglass

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Cutting plexiglass blueman 08-25-2006
|--> Re: Cutting plexiglass The3rd Earl Of ...08-31-2006
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Posted by blueman on August 25, 2006, 2:19 pm
I bought a sheet of 48x24" plexiglass at home depot (maybe about 1/8"
thick).

I am trying to cut in 7" slices (each 48" long).
Per the instructions from the Home Depot guy, I bought a blade that is
supposed to score the Plexiglass and then you snap it.

Well, I am having 2 problems.
First, I am finding it hard to score precisely on a straight line
(even though I am following a steel straight edge). The blade keeps
wanting to slip away slightly.

Second, after scoring with several passes, when I snap it, it ends up
breaking only partially along the line (and the rest breaks away at a
short angle).

One solution, would be to just be more careful on scoring the line and
then scoring even deeper with more multiple passes.

Are there any EASIER and MORE accurate ways to cut plexiglass?
Can I use a regular table saw blade (or will it shatter it)?
What about a jigsaw or a dremel?

Thanks

Posted by Ray Mandeville on August 25, 2006, 2:40 pm
I worked in a sign shop for years where we routinely cut Plexiglas
sheets on a
table saw with a carbide blade. Cuts great that way.


blueman wrote:
> I bought a sheet of 48x24" plexiglass at home depot (maybe about 1/8"
> thick).
>
> I am trying to cut in 7" slices (each 48" long).
> Per the instructions from the Home Depot guy, I bought a blade that is
> supposed to score the Plexiglass and then you snap it.
>
> Well, I am having 2 problems.
> First, I am finding it hard to score precisely on a straight line
> (even though I am following a steel straight edge). The blade keeps
> wanting to slip away slightly.
>
> Second, after scoring with several passes, when I snap it, it ends up
> breaking only partially along the line (and the rest breaks away at a
> short angle).
>
> One solution, would be to just be more careful on scoring the line and
> then scoring even deeper with more multiple passes.
>
> Are there any EASIER and MORE accurate ways to cut plexiglass?
> Can I use a regular table saw blade (or will it shatter it)?
> What about a jigsaw or a dremel?
>
> Thanks

Posted by Roger Shoaf on August 25, 2006, 4:04 pm
This will work also. Set the saw to a little less than half the thickness
of the plastic and slice a kerf on each side. Now snap it. You will have a
little edge in the center that is easy to file, sand or scrape.

This should give you a nice sharp edge.

While cutting use a steady feed rate. Slowing down and stopping will scorch
the edge. Usually blades used for plastic have no set to the teeth on the
blade.

--

Roger Shoaf

About the time I had mastered getting the toothpaste back in the tube, then
they come up with this striped stuff.

> I worked in a sign shop for years where we routinely cut Plexiglas
> sheets on a
> table saw with a carbide blade. Cuts great that way.
>
>
> blueman wrote:
> > I bought a sheet of 48x24" plexiglass at home depot (maybe about 1/8"
> > thick).
> >
> > I am trying to cut in 7" slices (each 48" long).
> > Per the instructions from the Home Depot guy, I bought a blade that is
> > supposed to score the Plexiglass and then you snap it.
> >
> > Well, I am having 2 problems.
> > First, I am finding it hard to score precisely on a straight line
> > (even though I am following a steel straight edge). The blade keeps
> > wanting to slip away slightly.
> >
> > Second, after scoring with several passes, when I snap it, it ends up
> > breaking only partially along the line (and the rest breaks away at a
> > short angle).
> >
> > One solution, would be to just be more careful on scoring the line and
> > then scoring even deeper with more multiple passes.
> >
> > Are there any EASIER and MORE accurate ways to cut plexiglass?
> > Can I use a regular table saw blade (or will it shatter it)?
> > What about a jigsaw or a dremel?
> >
> > Thanks



Posted by Nova on August 27, 2006, 9:25 am
Ray Mandeville wrote:

> I worked in a sign shop for years where we routinely cut Plexiglas
> sheets on a
> table saw with a carbide blade. Cuts great that way.
>
>
> blueman wrote:
>

I agree with Ray, but for 1/8" plexy make sure you use a zero clearance
tablesaw insert.


--
Jack Novak
Buffalo, NY - USA
novasys@verizon.net

Posted by Art Todesco on August 27, 2006, 9:35 pm
A Roto-Zip works pretty good.

Nova wrote:
> Ray Mandeville wrote:
>
>> I worked in a sign shop for years where we routinely cut Plexiglas
>> sheets on a
>> table saw with a carbide blade. Cuts great that way.
>>
>>
>> blueman wrote:
>>
>
> I agree with Ray, but for 1/8" plexy make sure you use a zero clearance
> tablesaw insert.
>
>

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