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Furnace Filters on Steroids

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Furnace Filters on Steroids Robert Gammon 09-27-2006
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Posted by Robert Gammon on September 27, 2006, 6:02 am
Commercial/Industrial HVAC filters, aka Bag Filters, are widely
available, and are no more expensive to purchase than a 20x20x4" filter
(BTW Honeywell makes 4" filters to fit standard return air grilles).


These filters come in 4 standard frame sizes, 12x24, 20x20, 20x24, and
24x24. They need ALOT of room behind the filter face as the media is
10 to 37 inches deep.

The filter media is 0.15 to 0.25 inches thick. Look at your pleated
filter, how thick is the material in the pleats?? Thin!! Much
thinner than this.

Filter media is then 10 to 120 square feet in size!!! a typical
residential pleated furnace filter 20x24 in size has about 6 sq ft of
filter in it.

They come in a variety of filter ratings from a number of different
manufacturers. I have seen Purolator on several web sites. Merv
ratings climb from 7 to 15. MERV15 on the Purolator models as is the
case with all fitlers with this rating will capture 95% of the 1 micron
and larger particles in the air, and the Purolator Defiant and Serva-Pak
models will capture 80% of the 0.3 micron particles. This is almost HEPA
ratings (99.97% of 0.3micron particles and up), but at a MUCH lower
costs. A HEPA filter sized to treat your whole HVAC will cost you
roughly $2800 to purchase and install. The filter costs about $300 when
you replace it.

You need the assistance of an HVAC pro to make an adapter for this in
your return air plenum, and to select a model that will not place undue
burden on your HVAC fan. This last point is very important as HVAC
fans are not really designed to pull air thru a filter any more dense
than MERV 11, and most of them work MUCH better if they have a MERV 7 or
less filter in them. This is an important point, as the
filter fitted by the manufacturer is there SOLELY to protect the
EQUIPMENT, not to protect YOU! You can find models of the 95% filter
bag that have initial pressure drops roughly the same as a Filtrete
UltraAllergan. Unlike the Filtrete which may need to be changed every
2-3months, this filter will not need to be changed any more often than
once or twice a year!!

$40 once or twice a year vs $19 or so at least 4 perhaps 6 times a year
AND you capture ENORMOUSLY more dirt, dust, pollen, mold. Your house
stays MUCH cleaner.

HEPA will do a better job at filtering, but it costs way more to acquire
and install and the annual filter replacement is MUCH more expensive too.

Posted by on September 27, 2006, 6:42 am
powder coat pocke filters are the same sort of filter, they are cheaper
about 32$ for the 20x20 filter.

Hepa filters put a huge strain on a blower as the pores are so small,
never do this one without an experts advice on capacity.

Empressess #124457


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Robert Gammon wrote:
> Commercial/Industrial HVAC filters, aka Bag Filters, are widely
> available, and are no more expensive to purchase than a 20x20x4" filter
> (BTW Honeywell makes 4" filters to fit standard return air grilles).
>
>
> These filters come in 4 standard frame sizes, 12x24, 20x20, 20x24, and
> 24x24. They need ALOT of room behind the filter face as the media is
> 10 to 37 inches deep.
>
> The filter media is 0.15 to 0.25 inches thick. Look at your pleated
> filter, how thick is the material in the pleats?? Thin!! Much
> thinner than this.
>
> Filter media is then 10 to 120 square feet in size!!! a typical
> residential pleated furnace filter 20x24 in size has about 6 sq ft of
> filter in it.
>
> They come in a variety of filter ratings from a number of different
> manufacturers. I have seen Purolator on several web sites. Merv
> ratings climb from 7 to 15. MERV15 on the Purolator models as is the
> case with all fitlers with this rating will capture 95% of the 1 micron
> and larger particles in the air, and the Purolator Defiant and Serva-Pak
> models will capture 80% of the 0.3 micron particles. This is almost HEPA
> ratings (99.97% of 0.3micron particles and up), but at a MUCH lower
> costs. A HEPA filter sized to treat your whole HVAC will cost you
> roughly $2800 to purchase and install. The filter costs about $300 when
> you replace it.
>
> You need the assistance of an HVAC pro to make an adapter for this in
> your return air plenum, and to select a model that will not place undue
> burden on your HVAC fan. This last point is very important as HVAC
> fans are not really designed to pull air thru a filter any more dense
> than MERV 11, and most of them work MUCH better if they have a MERV 7 or
> less filter in them. This is an important point, as the
> filter fitted by the manufacturer is there SOLELY to protect the
> EQUIPMENT, not to protect YOU! You can find models of the 95% filter
> bag that have initial pressure drops roughly the same as a Filtrete
> UltraAllergan. Unlike the Filtrete which may need to be changed every
> 2-3months, this filter will not need to be changed any more often than
> once or twice a year!!
>
> $40 once or twice a year vs $19 or so at least 4 perhaps 6 times a year
> AND you capture ENORMOUSLY more dirt, dust, pollen, mold. Your house
> stays MUCH cleaner.
>
> HEPA will do a better job at filtering, but it costs way more to acquire
> and install and the annual filter replacement is MUCH more expensive too.


Posted by on September 27, 2006, 6:43 am
powder coat pocket filters are the same sort of filter, they are
cheaper about 32$ for the 20x20 filter.

Hepa filters put a huge strain on a blower as the pores are so small,
never do this one without an experts advice on capacity.

Empressess #124457


The best Games


<a href=http://www.gamestotal.com/>Multiplayer Online Games</a> <a
href=http://www.gamestotal.com/>Strategy Games</a><br><a
href=http://uc.gamestotal.com/>Unification Wars</a> - <a
href=http://uc.gamestotal.com/>Massive Multiplayer Online
Games</a><br><a href=http://gc.gamestotal.com/>Galactic Conquest</a> -
<a href=http://gc.gamestotal.com/>Strategy Games</a><br><a
href=http://www.stephenyong.com/runescape.htm>Runescape</a><br><a
href=http://www.stephenyong.com/kingsofchaos.htm>Kings of chaos</a><br>
Robert Gammon wrote:
> Commercial/Industrial HVAC filters, aka Bag Filters, are widely
> available, and are no more expensive to purchase than a 20x20x4" filter
> (BTW Honeywell makes 4" filters to fit standard return air grilles).
>
>
> These filters come in 4 standard frame sizes, 12x24, 20x20, 20x24, and
> 24x24. They need ALOT of room behind the filter face as the media is
> 10 to 37 inches deep.
>
> The filter media is 0.15 to 0.25 inches thick. Look at your pleated
> filter, how thick is the material in the pleats?? Thin!! Much
> thinner than this.
>
> Filter media is then 10 to 120 square feet in size!!! a typical
> residential pleated furnace filter 20x24 in size has about 6 sq ft of
> filter in it.
>
> They come in a variety of filter ratings from a number of different
> manufacturers. I have seen Purolator on several web sites. Merv
> ratings climb from 7 to 15. MERV15 on the Purolator models as is the
> case with all fitlers with this rating will capture 95% of the 1 micron
> and larger particles in the air, and the Purolator Defiant and Serva-Pak
> models will capture 80% of the 0.3 micron particles. This is almost HEPA
> ratings (99.97% of 0.3micron particles and up), but at a MUCH lower
> costs. A HEPA filter sized to treat your whole HVAC will cost you
> roughly $2800 to purchase and install. The filter costs about $300 when
> you replace it.
>
> You need the assistance of an HVAC pro to make an adapter for this in
> your return air plenum, and to select a model that will not place undue
> burden on your HVAC fan. This last point is very important as HVAC
> fans are not really designed to pull air thru a filter any more dense
> than MERV 11, and most of them work MUCH better if they have a MERV 7 or
> less filter in them. This is an important point, as the
> filter fitted by the manufacturer is there SOLELY to protect the
> EQUIPMENT, not to protect YOU! You can find models of the 95% filter
> bag that have initial pressure drops roughly the same as a Filtrete
> UltraAllergan. Unlike the Filtrete which may need to be changed every
> 2-3months, this filter will not need to be changed any more often than
> once or twice a year!!
>
> $40 once or twice a year vs $19 or so at least 4 perhaps 6 times a year
> AND you capture ENORMOUSLY more dirt, dust, pollen, mold. Your house
> stays MUCH cleaner.
>
> HEPA will do a better job at filtering, but it costs way more to acquire
> and install and the annual filter replacement is MUCH more expensive too.


Posted by Robert Gammon on September 27, 2006, 8:38 am
empress2454@wowway.com wrote:
> powder coat pocket filters are the same sort of filter, they are
> cheaper about 32$ for the 20x20 filter.
>
> Hepa filters put a huge strain on a blower as the pores are so small,
> never do this one without an experts advice on capacity.
>
> Empressess #124457
>
>
The HEPA filter I was discussing puts a ZERO pressure drop on your HVAC
system as the one I described has its OWN 1HP ECM2 fan inside and it can
tie to the same ECM2 terminals in your air handler so that it runs at
the SAME speed as your furnace.

However, continuous filtration, 24x7 is recommended for our health and
cleanliness, so a remote control or a dial setting on the unit running
in bypass mode at lower speed will work better.


I focus on the 24x24 size as it is better matched to my proposed new AC
system needs than the 20x20

However, for comparison, a 20x20x12 6 pocket filter in the 95% MERV15
filter rating goes for about $28

And a 20x20x6 pleated filter, MERV11 costs about $22,will have to be
changed MORE often as it holds less filter material, and it does not
filter as well as a MERV 15 filter does.

The chief advantage of the filter you mention, if I properly understand
what sort of filter you are referencing, is that the media is rigid and
can tolerate any flow rate, down to zero CFM.


Yes,a HVAC pro is needed to select the proper size and proper pressure
drop for YOUR installation. In a new construction project,you have lots
of freedom. Retro fit may be difficult to impossible.

However. I could adapt a 20x24x19 8 pocket filter to my 20x25 return air
grill filter frame with little effort. 1/2 inch wide flanges can be
attached to the vertical risers to seal to the back of the filter. This
filter has a pressure drop across it LOWER than almost ALL MERV11
filters. It has over 40 sq ft of filter media in it.

Posted by on September 27, 2006, 3:41 pm

>The HEPA filter I was discussing puts a ZERO pressure drop on your HVAC
>system as the one I described has its OWN 1HP ECM2 fan inside...

A hideous waste of energy. Use a 2 watt Envirosept filter instead.

Nick


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