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Having trouble soldering copper pipe

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Having trouble soldering copper pipe eselk 10-23-2007
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Posted by on October 23, 2007, 12:13 pm
I'm redoing my shower, all 1/2" copper pipes. I've done two couplers,
1 elbow, and 3 threaded connectors... and they all went fine. Just
one other elbow had a small leak. I tried at least 10 times last
night and continue to have leaks. Maybe I just need to try again
tonight with a fresh mind, but...

One problem I've got now is that the two ends going in to the elbow
have solder on them. I've sanded them until smooth (they are still
solder color, but smooth, is that okay?) and used a new elbow, and did
that a couple times last night, but still no go. Is it okay to sand
off the old solder and keep trying this way, or do I really need to
start with all new pipe? It is easy to keep using new elbows, I've
got plenty to spare... but I can't really cut back the pipe, not
without adding yet another fitting (another coupler) which just seems
like even more work, and eventually I'll have it cut back to the slab
and not be able to continue.

The elbow fits well, nice and tight, just like all the others I did,
so I have no idea why this one connection is giving me so much
trouble. I did only do one other elbow though, so maybe I just got
lucky on that elbow. Is there anything special you need to do when
doing elbows? I've tried doing one end at a time, and also tried
heating in the middle of the elbow and running the solder around both
ends, one right after the other (while still hot, so they both cool/
harden at the same time).

I've read a lot about soldering... but, how long do you need to wait
before testing? The pipe seems to cool pretty fast, so I've been
testing within 2 to 5 minutes, is that not long enough? I kind of
wish I could find an elbow with about 6" of pipe on each end, so I
wouldn't have to worry about messing up one end while working on the
other.


Real Goods Solar, Inc.
Posted by Jeff Wisnia on October 23, 2007, 11:33 am
eselk@surfbest.net wrote:
> I'm redoing my shower, all 1/2" copper pipes. I've done two couplers,
> 1 elbow, and 3 threaded connectors... and they all went fine. Just
> one other elbow had a small leak. I tried at least 10 times last
> night and continue to have leaks. Maybe I just need to try again
> tonight with a fresh mind, but...
>
> One problem I've got now is that the two ends going in to the elbow
> have solder on them. I've sanded them until smooth (they are still
> solder color, but smooth, is that okay?) and used a new elbow, and did
> that a couple times last night, but still no go. Is it okay to sand
> off the old solder and keep trying this way, or do I really need to
> start with all new pipe? It is easy to keep using new elbows, I've
> got plenty to spare... but I can't really cut back the pipe, not
> without adding yet another fitting (another coupler) which just seems
> like even more work, and eventually I'll have it cut back to the slab
> and not be able to continue.
>
> The elbow fits well, nice and tight, just like all the others I did,
> so I have no idea why this one connection is giving me so much
> trouble. I did only do one other elbow though, so maybe I just got
> lucky on that elbow. Is there anything special you need to do when
> doing elbows? I've tried doing one end at a time, and also tried
> heating in the middle of the elbow and running the solder around both
> ends, one right after the other (while still hot, so they both cool/
> harden at the same time).
>
> I've read a lot about soldering... but, how long do you need to wait
> before testing? The pipe seems to cool pretty fast, so I've been
> testing within 2 to 5 minutes, is that not long enough? I kind of
> wish I could find an elbow with about 6" of pipe on each end, so I
> wouldn't have to worry about messing up one end while working on the
> other.
>


At the risk of telling things you probably already know and are doing.......

Are you SURE there's no water left in the pipes which is somehow keeping
the pipe from getting up to soldering temperature?

Are you cleaning the INSIDE of the part of the elbows which fit over the
pipe ends, using a wire brush or abrasive cloth until they are bright
and shiny copper?

Are you using a decent paste flux wiped onto the pipe ends and the
inside the elbows?

Heating in the middle is not necessarily the best way to do it, you
should probably move the flame from one side of the elbow to the other
while heating if you're going to solder both ends "at once"

Other than that, I can't think of why you're having problems with one
elbow unless someone's put a curse on your plumbing.

HTH,

Jeff

--
Jeffry Wisnia
(W1BSV + Brass Rat '57 EE)
The speed of light is 1.8*10^12 furlongs per fortnight.


Posted by on October 23, 2007, 12:53 pm

> At the risk of telling things you probably already know and are doing.......

That's okay, I should have explained what I was already doing better
anyway.

> Are you SURE there's no water left in the pipes which is somehow keeping
> the pipe from getting up to soldering temperature?

Yes, at least on most of my attempts I've been removing the elbow
completely (and replacing it with a new one) so I can see down the
supply end of the pipe and no water is anywhere near the top. A
couple times (I mentioned I made a LOT of attempts), when I tried to
just fix the minor leak by adding more solder, there may have been
some water those times... but I've tried both.

> Are you cleaning the INSIDE of the part of the elbows which fit over the
> pipe ends, using a wire brush or abrasive cloth until they are bright
> and shiny copper?

Yes, with a wire brush, that 4-in-1 tool made for the job. I don't
spend a hole lot of time on the inside of the elbows though, because
they are brand-new and already really shiny. I just insert the wire
brush and maybe 6 or 8 twists... I then use toilet paper or paper
towel (I've tried both because I'm not positive, but I don't think
either have any "oils" or perfumes in them, which I know would be a
bad thing) to remove any oil and/or dust.

> Are you using a decent paste flux wiped onto the pipe ends and the
> inside the elbows?

Yes, "paste" flux. I do notice that it runs down the pipe most of the
time, when I start to heat the elbow. Mostly on the end of the elbow
pointing downwards, which I imagine isn't ideal, but I'm not sure how
to avoid this. I was using too much flux at first, but now I just put
a thin coat on.

> Heating in the middle is not necessarily the best way to do it, you
> should probably move the flame from one side of the elbow to the other
> while heating if you're going to solder both ends "at once"

I think I'll try doing one end at a time again. It wasn't working
very well, I think, because I was applying the heat around the middle
of the elbow. I was worried that applying the heat to close to the
end of the elbow, may heat the pipe faster than the fitting, or not
heat the fitting far enough inside so I may only get solder around the
edge.

> Other than that, I can't think of why you're having problems with one
> elbow unless someone's put a curse on your plumbing.

Thanks Jeff. Could be.

One other thing that is going to keep me up at night... is there any
way to really know if you made a good solder? If it doesn't leak
after a couple days, could it still be a "bad" connection and start to
leak after a couple years? I know any connection could leak after a
couple years for various reasons, so maybe the question doesn't really
have the kind of answer I'm looking for.... what I really want to
know, is how can anyone be sure that they did a good job.
Unfortunately, based on past experiences, hiring a professional
doesn't give me any more peice of mind, again, unless I had some way
to check their work, but then I could just use that same method to
check my work (and only call a pro if I couldn't get it right). I
guess the only plus with hiring someone else, is that I have someone
to sue, but I probably wouldn't bother sueing anyway, so guess that
doesn't matter for me.


Posted by Jeff Wisnia on October 23, 2007, 12:24 pm
eselk@surfbest.net wrote:

>
>
>>At the risk of telling things you probably already know and are doing.......
>
>
> That's okay, I should have explained what I was already doing better
> anyway.
>
>
>>Are you SURE there's no water left in the pipes which is somehow keeping
>>the pipe from getting up to soldering temperature?
>
>
> Yes, at least on most of my attempts I've been removing the elbow
> completely (and replacing it with a new one) so I can see down the
> supply end of the pipe and no water is anywhere near the top. A
> couple times (I mentioned I made a LOT of attempts), when I tried to
> just fix the minor leak by adding more solder, there may have been
> some water those times... but I've tried both.
>
>
>>Are you cleaning the INSIDE of the part of the elbows which fit over the
>>pipe ends, using a wire brush or abrasive cloth until they are bright
>>and shiny copper?
>
>
> Yes, with a wire brush, that 4-in-1 tool made for the job. I don't
> spend a hole lot of time on the inside of the elbows though, because
> they are brand-new and already really shiny. I just insert the wire
> brush and maybe 6 or 8 twists... I then use toilet paper or paper
> towel (I've tried both because I'm not positive, but I don't think
> either have any "oils" or perfumes in them, which I know would be a
> bad thing) to remove any oil and/or dust.
>
>
>>Are you using a decent paste flux wiped onto the pipe ends and the
>>inside the elbows?
>
>
> Yes, "paste" flux. I do notice that it runs down the pipe most of the
> time, when I start to heat the elbow. Mostly on the end of the elbow
> pointing downwards, which I imagine isn't ideal, but I'm not sure how
> to avoid this. I was using too much flux at first, but now I just put
> a thin coat on.
>
>
>>Heating in the middle is not necessarily the best way to do it, you
>>should probably move the flame from one side of the elbow to the other
>>while heating if you're going to solder both ends "at once"
>
>
> I think I'll try doing one end at a time again. It wasn't working
> very well, I think, because I was applying the heat around the middle
> of the elbow. I was worried that applying the heat to close to the
> end of the elbow, may heat the pipe faster than the fitting, or not
> heat the fitting far enough inside so I may only get solder around the
> edge.
>
>
>>Other than that, I can't think of why you're having problems with one
>>elbow unless someone's put a curse on your plumbing.
>
>
> Thanks Jeff. Could be.



I'm leaning toward your not getting the elbow and pipe hot enough before
you apply the solder. You should be anble to see the molten solder suck
into the joint through capillary attraction and flow around the
circumference of the end of the fitting if things are going right.

Is the elbow located in a restricted position where you can't get the
torch flame very far "around it? If so, sticking a piece of sheet metal
an inch or so behind the joint can help "reflect" some of the torch's
heat to that side of the fitting.

Keep trying, it's not rocket surgery, and you can only succeed as far as
you dare to fail.

>
> One other thing that is going to keep me up at night... is there any
> way to really know if you made a good solder? If it doesn't leak
> after a couple days, could it still be a "bad" connection and start to
> leak after a couple years? I know any connection could leak after a
> couple years for various reasons, so maybe the question doesn't really
> have the kind of answer I'm looking for.... what I really want to
> know, is how can anyone be sure that they did a good job.
> Unfortunately, based on past experiences, hiring a professional
> doesn't give me any more peice of mind, again, unless I had some way
> to check their work, but then I could just use that same method to
> check my work (and only call a pro if I couldn't get it right). I
> guess the only plus with hiring someone else, is that I have someone
> to sue, but I probably wouldn't bother sueing anyway, so guess that
> doesn't matter for me.



Hydraulic (water) pressure testing of plumbing systems is done, but
usually only on new construction. I've never heard of a plumber doing a
"repair" job on something in a home doing that, but if you want to learn
a little more about it look here:

http://tinyurl.com/yopt2w

The only time I ever experienced a soldered copper fitting "blow right
off" was nearly 50 years ago a couple of months after I'd moved into a
basement apartment in a brand new building. An elbow blew off in the
kitchen of the apartment above mine in the middle of the night. My
neighbor noticed water running out from under my entry door in the
morning and woke me. What a MESS. Being a bachelor, my kitchen cabinets
held more than just food, and I lost a few things I wish I still had,
among them a 1940's Contax 35mm camera with "Geheime Staatspolizei"
(Gestapo) engraved on its back, brought back from WWII by a returning
GI. My tenant's insurance paid me a decent amount for it, with the
condition that they got to keep it.

Jeff
--
Jeffry Wisnia
(W1BSV + Brass Rat '57 EE)
The speed of light is 1.8*10^12 furlongs per fortnight.


Posted by on October 23, 2007, 1:48 pm
> I'm leaning toward your not getting the elbow and pipe hot enough before
> you apply the solder. You should be anble to see the molten solder suck
> into the joint through capillary attraction and flow around the
> circumference of the end of the fitting if things are going right.

Could very well be, I'm not sure how to tell what the right amount of
heat is. I read that if it gets too hot, it will burn the flux, which
I guess causes problems. I know it is hot enough to melt the solder,
because on most attempts I've been removing the flame before applying
the solder, just to be 100% sure I'm not melting the solder with the
torch.

When I've removed the elbow, most of the time I'm seeing a nice
coating of solder where the elbow was (inside), so it must be flowing
to the inside like it should. However, I usually do need to run the
solder around the pipe, not just touch it in one place and have it run
around the pipe "magicly" like I've heard about. I've read different
methods, and some say to just apply the solder in one place and it
should run around all sides, and other people say to run the solder
around in a circle. Which is best/better/correct? I can't really get
to the far side very easy, so I guess just holding it in one place
would be nice, if I can get that to work.

Should the solder just stay inside and all the way around the pipe?
What I'm usually seeing is that some stays at the top, but more flows
towards the "bottom" (whichever way gravity pulls it). So I usually
do have solder all the way around, but a bit more in the direction
that gravity was pulling it.

After reading the post by Heathcliff, I am starting to wonder if I'm
getting solder in the right place, but maybe water or air is flowing
through prematurely and creating narrow paths for the water to flow
through when I turn the water back on. I'm 99.9% sure there is no
water, but I hadn't thought about air.

The first thing I'll do when I try again tonight is to open the shower
faucet, that way air can escape that way, and also water if it boils
up that far (but again, I'm pretty positive there is no water).


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