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Having trouble soldering copper pipe

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Having trouble soldering copper pipe eselk 10-23-2007
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Posted by on October 23, 2007, 1:08 pm
On Oct 23, 9:57 am, trad...@optonline.net wrote:
> I'd cut the pipe back and add a coupling. You say you keep sanding
> the used pipe ends and get it to clean solder, but the problem may be
> beneath the solder. For example, if the pipe was not initially
> properly cleaned and fluxed, the problem may be under the thin solder
> coating that is left, where there is some contamination causing
> problems again each time it reflows.

I'll have to do this if I can't get it after several more tries. At
least then I can do the elbow part on my workbench, where I can easily
get to all sides and rotate the part as well. Then do the coupling
inside the wall, where it is harder to get around to the back side...
but I've already done two couplings inside the wall, so hopefully this
one would also go easily.

> The other choice is to sand off all the solder on the end of the pipe
> down to bright copper.

I'll try this. I just don't want to sand too much, and end up making
the pipe weak. It does seem like I should be able to sand just a bit
more though, until the solder color is gone. The solder only bonds to
the surface of the pipe, right? So the pipe should stay the same
thickness as long as I only sand until the solder is gone.

> They also make them for
> use on the outside of the pipe and work much better than sandpaper.
> They look like a doughnut and you just rotate it around the end of the
> pipe.

This is the tool I have, love it -- as much as one that is starting to
hate plumbing can love any kind of plumbing tool. At least with the
masonry and woodworking projects I do, they will not flood my house if
done incorrectly.


Posted by beecrofter on October 23, 2007, 1:12 pm
On Oct 23, 12:57 pm, trad...@optonline.net wrote:
>
>
>
>
>
> > es...@surfbest.net wrote:
> > > I'm redoing my shower, all 1/2" copper pipes. I've done two couplers,
> > > 1 elbow, and 3 threaded connectors... and they all went fine. Just
> > > one other elbow had a small leak. I tried at least 10 times last
> > > night and continue to have leaks. Maybe I just need to try again
> > > tonight with a fresh mind, but...
>
> > > One problem I've got now is that the two ends going in to the elbow
> > > have solder on them. I've sanded them until smooth (they are still
> > > solder color, but smooth, is that okay?) and used a new elbow, and did
> > > that a couple times last night, but still no go. Is it okay to sand
> > > off the old solder and keep trying this way, or do I really need to
> > > start with all new pipe? It is easy to keep using new elbows, I've
> > > got plenty to spare... but I can't really cut back the pipe, not
> > > without adding yet another fitting (another coupler) which just seems
> > > like even more work, and eventually I'll have it cut back to the slab
> > > and not be able to continue.
>
> > > The elbow fits well, nice and tight, just like all the others I did,
> > > so I have no idea why this one connection is giving me so much
> > > trouble. I did only do one other elbow though, so maybe I just got
> > > lucky on that elbow. Is there anything special you need to do when
> > > doing elbows? I've tried doing one end at a time, and also tried
> > > heating in the middle of the elbow and running the solder around both
> > > ends, one right after the other (while still hot, so they both cool/
> > > harden at the same time).
>
> > > I've read a lot about soldering... but, how long do you need to wait
> > > before testing? The pipe seems to cool pretty fast, so I've been
> > > testing within 2 to 5 minutes, is that not long enough? I kind of
> > > wish I could find an elbow with about 6" of pipe on each end, so I
> > > wouldn't have to worry about messing up one end while working on the
> > > other.
>
> > At the risk of telling things you probably already know and are doing.......
>
> > Are you SURE there's no water left in the pipes which is somehow keeping
> > the pipe from getting up to soldering temperature?
>
> > Are you cleaning the INSIDE of the part of the elbows which fit over the
> > pipe ends, using a wire brush or abrasive cloth until they are bright
> > and shiny copper?
>
> > Are you using a decent paste flux wiped onto the pipe ends and the
> > inside the elbows?
>
> > Heating in the middle is not necessarily the best way to do it, you
> > should probably move the flame from one side of the elbow to the other
> > while heating if you're going to solder both ends "at once"
>
> > Other than that, I can't think of why you're having problems with one
> > elbow unless someone's put a curse on your plumbing.
>
> > HTH,
>
> > Jeff
>
> > --
> > Jeffry Wisnia
> > (W1BSV + Brass Rat '57 EE)
> > The speed of light is 1.8*10^12 furlongs per fortnight.- Hide quoted text -
>
> > - Show quoted text -
>
> I'd cut the pipe back and add a coupling. You say you keep sanding
> the used pipe ends and get it to clean solder, but the problem may be
> beneath the solder. For example, if the pipe was not initially
> properly cleaned and fluxed, the problem may be under the thin solder
> coating that is left, where there is some contamination causing
> problems again each time it reflows.
>
> The other choice is to sand off all the solder on the end of the pipe
> down to bright copper. Make sure you clean the inside of the new
> fitting too and then apply flux. Using the wire brushes that are
> made specifically for that is the best way. They also make them for
> use on the outside of the pipe and work much better than sandpaper.
> They look like a doughnut and you just rotate it around the end of the
> pipe.- Hide quoted text -
>
> - Show quoted text -

Usually you can just flux and reheat the pipe that has some solder
left on it and use steel wool to scrub and wipe it off while molten.
Pre-tinned the joints go together even easier.
Try warming the pipe with the torch before dry fitting the parts, you
would be amazed how much steam some condensation can make and it will
push molten solder out of it's path.


Posted by on October 24, 2007, 9:51 am
its not hot enough or not clean enough.

http://www.minibite.com/america/malone.htm


Posted by Heathcliff on October 23, 2007, 1:23 pm
On Oct 23, 11:13 am, es...@surfbest.net wrote:
> I'm redoing my shower, all 1/2" copper pipes. I've done two couplers,
> 1 elbow, and 3 threaded connectors... and they all went fine. Just
> one other elbow had a small leak. I tried at least 10 times last
> night and continue to have leaks. Maybe I just need to try again
> tonight with a fresh mind, but...
>
> One problem I've got now is that the two ends going in to the elbow
> have solder on them. I've sanded them until smooth (they are still
> solder color, but smooth, is that okay?) and used a new elbow, and did
> that a couple times last night, but still no go. Is it okay to sand
> off the old solder and keep trying this way, or do I really need to
> start with all new pipe? It is easy to keep using new elbows, I've
> got plenty to spare... but I can't really cut back the pipe, not
> without adding yet another fitting (another coupler) which just seems
> like even more work, and eventually I'll have it cut back to the slab
> and not be able to continue.
>
> The elbow fits well, nice and tight, just like all the others I did,
> so I have no idea why this one connection is giving me so much
> trouble. I did only do one other elbow though, so maybe I just got
> lucky on that elbow. Is there anything special you need to do when
> doing elbows? I've tried doing one end at a time, and also tried
> heating in the middle of the elbow and running the solder around both
> ends, one right after the other (while still hot, so they both cool/
> harden at the same time).
>
> I've read a lot about soldering... but, how long do you need to wait
> before testing? The pipe seems to cool pretty fast, so I've been
> testing within 2 to 5 minutes, is that not long enough? I kind of
> wish I could find an elbow with about 6" of pipe on each end, so I
> wouldn't have to worry about messing up one end while working on the
> other.

Gee it sounds like what you are doing is right, and the responses have
been good. One more dumb question: while you are soldering, one end
of the pipe is open to the air, right? (So pressure doesn't build up
inside) -- H


Posted by on October 23, 2007, 1:36 pm
wrote:
> Gee it sounds like what you are doing is right, and the responses have
> been good. One more dumb question: while you are soldering, one end
> of the pipe is open to the air, right? (So pressure doesn't build up
> inside) -- H- Hide quoted text -

Uhh, no! And maybe that is why I'm having so much trouble with this
"last one", since all of the others wouldn't have this issue since the
pipe was still open. However, I did do 2 temporary end caps prior to
this part of the job, and those went on fine without anything "open".

Unless the fact that I have all of the nearby faucets open counts?
This is for a shower faucet, and I have the sink faucet open (both hot
and cold), and also sink and tub in the bathroom that shares a wall
with this one, plus I have the hose open at the water shut-off valve
coming in to the house... I just open all of those up because I want
to make sure water is out of the lines, so I just leave them open,
plus the water shut-off at the house has a tiny leak, and leaving
these other faucets open keeps the pipes I'm working with free of
water.

I guess I'll open the shower faucet I'm installing, since it can't
hurt (unless I forget to close before I turn the water back on, then
my wife gets wet since she stand in front of it with a 2-way radio to
let me know if I need to turn the water back off in a hurry).


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