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Installing 32" prehung entrance door

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Installing 32" prehung entrance door Meat Plow 04-25-2007
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Posted by Aardvark on April 25, 2007, 9:32 pm


On Wed, 25 Apr 2007 20:39:47 -0400, Meat Plow wrote:

>
> Thanks, sounds very reasonable. Basically shim up on the front and sides
> to plumb and level then do some creative carpentry work for trim and
> moulding. Trimming the back of the casing to fit flush with the inside
> isn't an option since I'd be cutting off part of where the lockset anchors.
>

Is the lock a Yale lock at eye level or a mortice lock at waist level or
both? This knowledge can help.

--
Registered Linux User 413057.
Both Mandriva 2007 and Ubuntu 6.06
You can have it all. My empire of hurt.

Posted by Meat Plow on April 26, 2007, 1:14 pm


On Thu, 26 Apr 2007 01:32:58 +0000, Aardvark wrote:

> On Wed, 25 Apr 2007 20:39:47 -0400, Meat Plow wrote:
>
>>
>> Thanks, sounds very reasonable. Basically shim up on the front and sides
>> to plumb and level then do some creative carpentry work for trim and
>> moulding. Trimming the back of the casing to fit flush with the inside
>> isn't an option since I'd be cutting off part of where the lockset anchors.
>>
>
> Is the lock a Yale lock at eye level or a mortice lock at waist level or
> both? This knowledge can help.

The latch and deadbolt are waist level. As it stands now, the inside of
the door case is level with the inside wall at the bottom as I've shimmed
the backside of the entire outside molding with a 1x1 strip to make up for
the 2x3 construction. Now plumb, the top of the backside of the door
casing is about 1.5 inches in the wall at the top. The backside of the
outer molding is 1.5 inches away from the top of the outside wall. The
bottom is flush. What I will do now is add another 1.5 inches to the
backside of the top portion of the outer molding and down maybe a few
inches on the sides of the backside of the front molding. This will give
the door (prehung) casing or frame greater stability by having contact
with the top of the front wall rather than just relying on anchoring it
from the sides. I'll also have to seal the sides of the molding which will
be harder to do since the house has a layer of aluminum siding atop the
original wood shingle style siding. This was basically my plan from the
beginning as there is really no other alternatives. I'll just have to be
creative with the inside wall and building the part of the door frame that
is inside of the wall flush with the surface of the inside wall. And
eventually when the house is resided next year, the sider will have to be
creative with the molding around the door.

--
#1 Offishul Ruiner of Usenet, March 2007
#1 Usenet Asshole, March 2007
#1 Bartlo Pset, March 13-24 2007
#10 Most hated Usenetizen of all time
Pierre Salinger Memorial Hook, Line & Sinker, June 2004
COOSN-266-06-25794



Posted by Aardvark on April 26, 2007, 1:29 pm


On Thu, 26 Apr 2007 13:14:23 -0400, Meat Plow wrote:

> On Thu, 26 Apr 2007 01:32:58 +0000, Aardvark wrote:
>
>> On Wed, 25 Apr 2007 20:39:47 -0400, Meat Plow wrote:
>>
>>>
>>> Thanks, sounds very reasonable. Basically shim up on the front and sides
>>> to plumb and level then do some creative carpentry work for trim and
>>> moulding. Trimming the back of the casing to fit flush with the inside
>>> isn't an option since I'd be cutting off part of where the lockset anchors.
>>>
>>
>> Is the lock a Yale lock at eye level or a mortice lock at waist level or
>> both? This knowledge can help.
>
> The latch and deadbolt are waist level. As it stands now, the inside of
> the door case is level with the inside wall at the bottom as I've shimmed
> the backside of the entire outside molding with a 1x1 strip to make up for
> the 2x3 construction. Now plumb, the top of the backside of the door
> casing is about 1.5 inches in the wall at the top. The backside of the
> outer molding is 1.5 inches away from the top of the outside wall. The
> bottom is flush. What I will do now is add another 1.5 inches to the
> backside of the top portion of the outer molding and down maybe a few
> inches on the sides of the backside of the front molding. This will give
> the door (prehung) casing or frame greater stability by having contact
> with the top of the front wall rather than just relying on anchoring it
> from the sides. I'll also have to seal the sides of the molding which will
> be harder to do since the house has a layer of aluminum siding atop the
> original wood shingle style siding. This was basically my plan from the
> beginning as there is really no other alternatives. I'll just have to be
> creative with the inside wall and building the part of the door frame that
> is inside of the wall flush with the surface of the inside wall. And
> eventually when the house is resided next year, the sider will have to be
> creative with the molding around the door.
>

Sounds like you've sort of done what I would've done. Any chance of a few
pictures from different viewpoints? The outside, the inside, the latch and
deadbolt?

How many fixings have you used to install the doorset? Generally only 8
are required on an external door casing, and I can't see any real need
(unless you're a REAL belt and braces type of guy :-)) for a fixing in the
head of the casing, especially if there's even the slightest of gaps
between the casing head and the top of the opening.

--
Registered Linux User 413057.
Both Mandriva 2007 and Ubuntu 6.06
You can have it all. My empire of hurt.

Posted by Meat Plow on April 26, 2007, 2:15 pm


On Thu, 26 Apr 2007 17:29:39 +0000, Aardvark wrote:

> On Thu, 26 Apr 2007 13:14:23 -0400, Meat Plow wrote:
>
>> On Thu, 26 Apr 2007 01:32:58 +0000, Aardvark wrote:
>>
>>> On Wed, 25 Apr 2007 20:39:47 -0400, Meat Plow wrote:
>>>
>>>>
>>>> Thanks, sounds very reasonable. Basically shim up on the front and sides
>>>> to plumb and level then do some creative carpentry work for trim and
>>>> moulding. Trimming the back of the casing to fit flush with the inside
>>>> isn't an option since I'd be cutting off part of where the lockset anchors.
>>>>
>>>
>>> Is the lock a Yale lock at eye level or a mortice lock at waist level or
>>> both? This knowledge can help.
>>
>> The latch and deadbolt are waist level. As it stands now, the inside of
>> the door case is level with the inside wall at the bottom as I've shimmed
>> the backside of the entire outside molding with a 1x1 strip to make up for
>> the 2x3 construction. Now plumb, the top of the backside of the door
>> casing is about 1.5 inches in the wall at the top. The backside of the
>> outer molding is 1.5 inches away from the top of the outside wall. The
>> bottom is flush. What I will do now is add another 1.5 inches to the
>> backside of the top portion of the outer molding and down maybe a few
>> inches on the sides of the backside of the front molding. This will give
>> the door (prehung) casing or frame greater stability by having contact
>> with the top of the front wall rather than just relying on anchoring it
>> from the sides. I'll also have to seal the sides of the molding which will
>> be harder to do since the house has a layer of aluminum siding atop the
>> original wood shingle style siding. This was basically my plan from the
>> beginning as there is really no other alternatives. I'll just have to be
>> creative with the inside wall and building the part of the door frame that
>> is inside of the wall flush with the surface of the inside wall. And
>> eventually when the house is resided next year, the sider will have to be
>> creative with the molding around the door.
>>
>
> Sounds like you've sort of done what I would've done. Any chance of a few
> pictures from different viewpoints? The outside, the inside, the latch and
> deadbolt?

Yes I can take some. I'll post back when and where they'll be.

> How many fixings have you used to install the doorset? Generally only 8
> are required on an external door casing, and I can't see any real need
> (unless you're a REAL belt and braces type of guy :-)) for a fixing in the
> head of the casing, especially if there's even the slightest of gaps
> between the casing head and the top of the opening.

Well there are three on each side. Those had to be built out approx 5
inches since the studs were recessed back that far. And the top and the
bottom of the casing will also be anchored. There also is a small twist
from left to right so it's going to be touchy shimming to get the casing
square. Fortunately this is a Pella door and the casing has small
temporary spacers installed around the inside casing to help keep
everything square from the door's perspective. I do appreciate your help.
I pretty much knew what had to be done from the beginning but it's always
nice to have confirmation from a 3rd party. Also it helps explain to my GF
why this is taking so long. And by the way, the original door was horribly
hard to open and close for good reason. My only fault and not that it
mattered since there wasn't a fix was that I forgot to check to see if the
wall was plumb. And the only fix there would have been to gut the wall and
rebuild it which isn't a viable option.


Posted by Aardvark on April 26, 2007, 2:50 pm


On Thu, 26 Apr 2007 14:15:10 -0400, Meat Plow wrote:


>
> Yes I can take some. I'll post back when and where they'll be.
>

A picture tells a thousand words. That'll help with my overall
visualisation.

>> How many fixings have you used to install the doorset? Generally only 8
>> are required on an external door casing, and I can't see any real need
>> (unless you're a REAL belt and braces type of guy :-)) for a fixing in the
>> head of the casing, especially if there's even the slightest of gaps
>> between the casing head and the top of the opening.
>
> Well there are three on each side.

I'd use more on an external hardwood casing but you'll get by with three
each side.

>Those had to be built out approx 5
> inches since the studs were recessed back that far.

Keerist! Could you have slipped in a 2x3 or at least blocks where you were
going to fix to or would that have interfered too much with the doorset?

> And the top and the
> bottom of the casing will also be anchored. There also is a small twist
> from left to right so it's going to be touchy shimming to get the casing
> square.

Even if it's the house that Jack built it's imperative your casing is flat
to the door so keep shimming :-)

>Fortunately this is a Pella door

Just visited their site. It seems they have a window and door replacement
sale on right now........... :-)

>and the casing has small
> temporary spacers installed around the inside casing to help keep
> everything square from the door's perspective.

Trick of the trade for fixing doorsets-
Remove door from casing. Fix the hinge side of the casing plumb, square to
the line of the wall and straight. Hang the door on the casing. Using the
swinging door as a guide, fix the latch side of the casing in such a way
that the door fits into the rebate (rabbet) on that side, so that it
touches all of the rebate. Shim as necessary then fix the latch side of
the casing. The door will then close tight every time.

>I do appreciate your
> help.

No probs. Glad to be of help.

>I pretty much knew what had to be done from the beginning but it's
> always nice to have confirmation from a 3rd party. Also it helps explain
> to my GF why this is taking so long.

So now you have written proof eh? It's on the internet so of course it's
true :-)

>And by the way, the original door
> was horribly hard to open and close for good reason. My only fault and
> not that it mattered since there wasn't a fix was that I forgot to check
> to see if the wall was plumb.

Understandable. I've had countless "D'oh!" moments in the past where, like
a fool, I made the incorrect assumption that the guy who built the wall
was as conscientious as me and liked to do things right first time and
built plumb walls :-).

>And the only fix there would have been to
> gut the wall and rebuild it which isn't a viable option.

Far too much time away from the pub. I feel ya :-)

Out of curiosity: does the new doorset have a hardwood threshold and metal
weather strip on the threshold built in? If so you might have got away
with leaning the whole thing inwards slightly at the top without the door
binding to the floor when it's opened, as the foot of the door when closed
would be at least an inch or so above floor level..

--
Registered Linux User 413057.
Both Mandriva 2007 and Ubuntu 6.06
You can have it all. My empire of hurt.

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