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Need help with wiring questions gwandsh 10-25-2009
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Posted by zxcvbob on October 25, 2009, 2:19 pm


Doug Miller wrote:
wrote:
>> The existing circuit is fine with 14 ga wire (but it should have a
>> 15A breaker or fuses, not 30A).
>
> Right...
>
>> You can load it up to 12A, because
>> resistive heating circuits are limited to 80% of their ampacity --
>
> Right...
>
>> so adding a 1000W heater (14 guage wire is good enough) takes you
>> pretty close to the limit but you're still under.
>
> .. and wrong, and wrong. Do the math. It takes him well *over* the limit, and
> 14ga wire is *not* "good enough".
>
> 3 * 750W existing + 1000W new = 3250W total = 13.5A @ 240V.
>
> He needs 12ga if he's going to put all of them on the same circuit. It's
> probably a lot easier to run a new 15A circuit on 14ga wire for the new heater
> than it will be to rewire the existing circuit with 12ga.


I misread it. I did do the math, but thought there were 2 heaters.
(I just posted a correction before I read your reply)

Bob

Posted by zxcvbob on October 25, 2009, 2:18 pm


zxcvbob wrote:
> gwandsh wrote:
>> This weekend I had planned to add a 1000 watt electric heater to an
>> existing circuit with three similar heaters on it. The other heaters
>> are 750 watt, wired 240, and draw 2.7 amps each. The circuit is 30
>> amps, so I expected to pony the new heater (4.5 amps @ 240V) off the
>> wire to one of the existing heaters, and still not challenge the
>> breaker.
>> I was surprised to find the wire to the circuit I planned to pony from
>> was a 14/2. I traced it back to the junction box, and found each of
>> the heaters was serviced by a 14 gauge wire. Then I was horrified to
>> find that the wire from the panel to the main junction box for all
>> circuits was also a 14 gauge. Even at low amperage, I would expect at
>> least a 12 gauge, maybe 10?
>
> The existing circuit is fine with 14 ga wire (but it should have a 15A
> breaker or fuses, not 30A). You can load it up to 12A, because
> resistive heating circuits are limited to 80% of their ampacity -- so
> adding a 1000W heater (14 guage wire is good enough) takes you pretty
> close to the limit but you're still under.
>
> Make sure that the breakers or fuses are the right size for the wires --
> 15A. This is important. The rest, not so much.
>
> Bob


I misread your original post. I thought there were two 750W heaters
and you were gonna add a 3rd 1000W heater. If there are three
heaters already, the circuit is maxed out (but safe). Add a new
circuit for the 1000W heater, and 14 gauge wire is plenty.

Bob

Posted by RBM on October 25, 2009, 7:49 am



> This weekend I had planned to add a 1000 watt electric heater to an
> existing circuit with three similar heaters on it. The other heaters
> are 750 watt, wired 240, and draw 2.7 amps each. The circuit is 30
> amps, so I expected to pony the new heater (4.5 amps @ 240V) off the
> wire to one of the existing heaters, and still not challenge the
> breaker.
> I was surprised to find the wire to the circuit I planned to pony from
> was a 14/2. I traced it back to the junction box, and found each of
> the heaters was serviced by a 14 gauge wire. Then I was horrified to
> find that the wire from the panel to the main junction box for all
> circuits was also a 14 gauge. Even at low amperage, I would expect at
> least a 12 gauge, maybe 10?
> So, I have shut off the circuit pending some advice on how to wire it
> safely. I expect my options are :
> 1 - Panel->Junction box 10 gauge. Junction box to each heater 12
> gauge.
> 2 - Panel->junction box 12 gauge. Junction box to each heater 12
> gauge.
> 3 - Panel-> junction box 12 gauge. Junction box to each heater 14
> gauge.
> The final load on the circuit at 240V will be about (if all was on at
> full blast) 13.5 amps. We have never turned on any more than two of
> the heaters, but I am pretty sure the proper calculation would require
> the worst case scenario.
> Can anybody tell me what the best wiring combination is? I will ask
> my electrician to do the final connection of the panel to the junction
> box, but I would like to have the wiring from the junction box to the
> heaters in place to save some bucks.
> tnx in advance


I agree with Doug, the existing wiring is fine, with the exception of the 30
amp breaker. Replace it with a double 15, and keep your new wiring on a
separate 15 amp circuit
>



Posted by Doug Miller on October 25, 2009, 8:09 am


>This weekend I had planned to add a 1000 watt electric heater to an
>existing circuit with three similar heaters on it. The other heaters
>are 750 watt, wired 240, and draw 2.7 amps each.

750W / 240V = 3.1A, not 2.7A.

>The circuit is 30 amps,

Are you sure? A 15A double-pole breaker is a 15A 240V circuit, not 30A.

>so I expected to pony the new heater (4.5 amps @ 240V) off the
>wire to one of the existing heaters, and still not challenge the
>breaker.

1000W / 240V = 4.2A, not 4.5A.
>I was surprised to find the wire to the circuit I planned to pony from
>was a 14/2. I traced it back to the junction box, and found each of
>the heaters was serviced by a 14 gauge wire. Then I was horrified to
>find that the wire from the panel to the main junction box for all
>circuits was also a 14 gauge. Even at low amperage, I would expect at
>least a 12 gauge, maybe 10?

14-gauge wire is perfectly fine for the existing load: 15A * 240V * 80% =
2880 watts, and you're using only 2250.

Adding another 1000 watts puts you over the limit, though.

>So, I have shut off the circuit pending some advice on how to wire it
>safely. I expect my options are :
>1 - Panel->Junction box 10 gauge. Junction box to each heater 12
>gauge.
>2 - Panel->junction box 12 gauge. Junction box to each heater 12
>gauge.
>3 - Panel-> junction box 12 gauge. Junction box to each heater 14
>gauge.

None of the above. 1 is completely unnecessary; 2 works fine, but is much more
trouble than it's worth; 3 is a Code violation with either a 20A breaker
(because the 14ga wire is undersized for the breaker) or with a 15A breaker
(because the breaker is undersized for the load).

Instead, run a new 240V circuit, using 14ga wire and a new 15A double-pole
breaker, to supply the new heater, and make sure that the existing circuit
uses a 15A double-pole breaker as well. *Much* less effort than rewiring the
existing circuit.

>The final load on the circuit at 240V will be about (if all was on at
>full blast) 13.5 amps. We have never turned on any more than two of
>the heaters, but I am pretty sure the proper calculation would require
>the worst case scenario.

Yes, it would. This is the worst case: all four heaters drawing maximum
current for more than three hours, which meets the Code's definition of a
"continuous load" and therefore limits the circuit to 80% of its rated
capactiy. Three 750W heaters plus one 1000W heater = 3250W, or just over
13.5A, as you said. Eighty percent of 15A is 12A, so you need a 20A circuit
instead, and that means 12ga wire instead of 14. Don't waste your money on
10ga wire, though. There's no benefit.

Posted by gwandsh on October 25, 2009, 12:48 pm


On Oct 25, 5:09=A0am, spamb...@milmac.com (Doug Miller) wrote:
> In article <f90ce47e-3d33-4189-9685-86193efa4...@z4g2000prh.googlegroups.=
> >This weekend I had planned to add a 1000 watt electric heater to an
> >existing circuit with three similar heaters on it. =A0The other heaters
> >are 750 watt, wired 240, and draw 2.7 amps each. =A0
> 750W / 240V =3D 3.1A, not 2.7A.
> >The circuit is 30 amps,
> Are you sure? A 15A double-pole breaker is a 15A 240V circuit, not 30A.
> >so I expected to pony the new heater (4.5 amps @ 240V) off the
> >wire to one of the existing heaters, and still not challenge the
> >breaker.
> 1000W / 240V =3D 4.2A, not 4.5A.
> >I was surprised to find the wire to the circuit I planned to pony from
> >was a 14/2. =A0I traced it back to the junction box, and found each of
> >the heaters was serviced by a 14 gauge wire. =A0Then I was horrified to
> >find that the wire from the panel to the main junction box for all
> >circuits was also a 14 gauge. =A0Even at low amperage, I would expect at
> >least a 12 gauge, maybe 10?
> 14-gauge wire is perfectly fine for the existing load: 15A * 240V * 80% =
=3D
> 2880 watts, and you're using only 2250.
> Adding another 1000 watts puts you over the limit, though.
> >So, I have shut off the circuit pending some advice on how to wire it
> >safely. =A0I expect my options are :
> >1 - Panel->Junction box 10 gauge. =A0Junction box to each heater 12
> >gauge.
> >2 - Panel->junction box 12 gauge. =A0Junction box to each heater 12
> >gauge.
> >3 - Panel-> junction box 12 gauge. =A0Junction box to each heater 14
> >gauge.
> None of the above. 1 is completely unnecessary; 2 works fine, but is much=
more
> trouble than it's worth; 3 is a Code violation with either a 20A breaker
> (because the 14ga wire is undersized for the breaker) or with a 15A break=
er
> (because the breaker is undersized for the load).
> Instead, run a new 240V circuit, using 14ga wire and a new 15A double-pol=
e
> breaker, to supply the new heater, and make sure that the existing circui=
t
> uses a 15A double-pole breaker as well. *Much* less effort than rewiring =
the
> existing circuit.
> >The final load on the circuit at 240V will be about (if all was on at
> >full blast) 13.5 amps. =A0We have never turned on any more than two of
> >the heaters, but I am pretty sure the proper calculation would require
> >the worst case scenario.
> Yes, it would. This is the worst case: all four heaters drawing maximum
> current for more than three hours, which meets the Code's definition of a
> "continuous load" and therefore limits the circuit to 80% of its rated
> capactiy. Three 750W heaters plus one 1000W heater =3D 3250W, or just ove=
r
> 13.5A, as you said. Eighty percent of 15A is 12A, so you need a 20A circu=
it
> instead, and that means 12ga wire instead of 14. Don't waste your money o=
n
> 10ga wire, though. There's no benefit.

Many thanks, and my apologies. I am actually in Oregon, but as you
can tell, not very electrical savvy. I rounded the amperage number of
the new heater fopr simplicity in my explanation.

It occured to me last night that the "paired" circuit breakers I saw
are indeed a 15 amp double poled circuit, rather than a 30 amp as I
reported. It wasn't until this "Eureka" moment that it all made
sense, and I appreciate all the feedback here.

I think I will return the 1000 watt heater (forget to get one with
thermostat anyways, yeesh), and get a 750 watt version. That one I
will pony off one of the existing heater sub-circuits. We have never
turned on more than one heater at a time at this place, and never even
close to max capacity (weekend summer application) so the circuit load
will never be an issue.

Again, thanks

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