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Re: Compact fluorescents in enclosed fixtures

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Re: Compact fluorescents in enclosed fixtures Victor Roberts 03-26-2007
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Posted by Victor Roberts on March 26, 2007, 9:49 pm


On 26 Mar 2007 17:24:14 GMT, dhinds@sonic.net wrote:

>My understanding is that use of compact fluorescent bulbs in enclosed
>and recessed fixtures is discouraged because the bulbs can overheat.
>I'm not entirely clear on whether the problem is primarily reduced
>bulb life, or if there is also a safety issue due to overheating the
>fixtures.

There is no safety issue. The real issue is shorter life
than you would have in free air.

The CFL ballast is composed of electronic components and all
electronic systems have higher failure rates as the
temperature increases. One rule of thumb is a 50%
reduction in life for each 10C rise in temperature.

The part of an incandescent lamp that fails, the filament,
is already operating at a very high temperature. Therefore,
increasing the temperature by 10 or 20C does not
significantly reduce its life.

>I've heard the claim that CF bulbs heat up a fixture more
>than an incandescent bulb of higher wattage. How that is possible is
>a little mysterious to me since it seems to me that the CF bulb is
>producing a much smaller percentage of a much smaller wattage as waste
>heat. But maybe the CF heat is somehow better captured.

As Don has said, most of the "waste heat" in an incandescent
lamps is IR radiation at wavelengths just longer than
visible light. It can escape the fixture just as the light
does.

All of the waste heat from a CFL is very long wavelength IR
that tends to get trapped in the fixture. But, as has been
stated by others, the lower power of the CFL tends to offset
this issue so any increased fixture temperature is small for
equal amounts of light. If you used equal input power for
the CFL and incandescent sources, then the fixture with the
CFL would get hotter.

>So... throwing caution to the wind, I accidentally left a CFL bulb
>(Feit 23w spiral, 100w equivalent, available all over in California
>for $0.25 due to PG&E credits) on overnight in an enclosed, recessed
>ceiling fixture. This morning I tentatively touched the glass cover
>plate... a little warm, not hot. I opened it up, felt around inside,
>the reflector and casing are only warm. I grab the bulb itself by the
>ballast and by the spiral itself... warmer, but not too hot to hold.

But you are not a semiconductor component.

>I know from experience that these fixtures (unvented metal boxes) get
>VERY hot with a standard 75w incandescent bulb. Can I conclude from
>these observations that the CF bulbs are fine? What sort of reduction
>in life should I expect from what seems like a very modest increase in
>operating temperature?

Well, one lamp I know about was designed for 15,000 hours
life in free air at 25C so it would reach 10,000 hours in a
recessed can.

--
Vic Roberts
http://www.RobertsResearchInc.com
To reply via e-mail:
replace xxx with vdr in the Reply to: address
or use e-mail address listed at the Web site.

This information is provided for educational purposes only.
It may not be used in any publication or posted on any Web
site without written permission.


Posted by Richard J Kinch on March 27, 2007, 12:12 am


Victor Roberts writes:

> The CFL ballast is composed of electronic components and all
> electronic systems have higher failure rates as the
> temperature increases.

I suspect the problem is the small electrolytic capacitors. They dry out
and fail faster when run warm. Same thing that typically goes in a
computer monitor or PC power supply.

Posted by Andrew Gabriel on March 27, 2007, 3:18 am


> Victor Roberts writes:
>
>> The CFL ballast is composed of electronic components and all
>> electronic systems have higher failure rates as the
>> temperature increases.
>
> I suspect the problem is the small electrolytic capacitors. They dry out
> and fail faster when run warm. Same thing that typically goes in a
> computer monitor or PC power supply.

IME, the electronic failures in CFLs are due to the
switching transistor burning out (often explosively).
I have had the electrolytic storage capacitor fail when the
control gear has been reused for much longer than its design
life, but that doesn't stop the lamp working -- in the ones
I've had, it just goes dimmer and takes longer starting.

--
Andrew Gabriel
[email address is not usable -- followup in the newsgroup]

Posted by Don Klipstein on March 27, 2007, 12:14 am


>On 26 Mar 2007 17:24:14 GMT, dhinds@sonic.net wrote:
<edit for space>

>>I've heard the claim that CF bulbs heat up a fixture more
>>than an incandescent bulb of higher wattage. How that is possible is
>>a little mysterious to me since it seems to me that the CF bulb is
>>producing a much smaller percentage of a much smaller wattage as waste
>>heat. But maybe the CF heat is somehow better captured.
>
>As Don has said, most of the "waste heat" in an incandescent
>lamps is IR radiation at wavelengths just longer than
>visible light. It can escape the fixture just as the light
>does.
>
>All of the waste heat from a CFL is very long wavelength IR
>that tends to get trapped in the fixture. But, as has been
>stated by others, the lower power of the CFL tends to offset
>this issue so any increased fixture temperature is small for
>equal amounts of light. If you used equal input power for
>the CFL and incandescent sources, then the fixture with the
>CFL would get hotter.

I would like to add that for equal light output, a CFL typically has so
much less power input that a CFL heats the fixture less than an
incandescent does despite CFL being more efficient at fixture heating than
incandescent.

I have posted one data point saying that CFLs are about 50% more
efficient at heating a fixture than incandescents are. (This will vary,
because different incandescents have different percentage loss by heat
conduction/convection by the fill gas or lack thereof. The loss is
highest in the lowest current models that use a fill gas.) CFLs are
generally 3-4 times as efficacious at producing visible light as
incandescents are. So a CFL should be able to produce somewhere around
or over twice as much light as an incandescent that causes equal fixture
heating.

On the other hand, half as much fixture heating may still be too much
for CFLs since CFLs have a more restrictive upper limit on operating
temperature than incandescents have. CFL life may be shortened. Also,
excessively high temperature can cause the light output of a CFL to
decrease, color to shift, and color rendering index to decrease due to
above-optimum concentration of mercury vapor.

>>So... throwing caution to the wind, I accidentally left a CFL bulb
>>(Feit 23w spiral, 100w equivalent, available all over in California
>>for $0.25 due to PG&E credits) on overnight in an enclosed, recessed
>>ceiling fixture. This morning I tentatively touched the glass cover
>>plate... a little warm, not hot. I opened it up, felt around inside,
>>the reflector and casing are only warm. I grab the bulb itself by the
>>ballast and by the spiral itself... warmer, but not too hot to hold.
>
>But you are not a semiconductor component.
>
>>I know from experience that these fixtures (unvented metal boxes) get
>>VERY hot with a standard 75w incandescent bulb. Can I conclude from
>>these observations that the CF bulbs are fine? What sort of reduction
>>in life should I expect from what seems like a very modest increase in
>>operating temperature?
>
>Well, one lamp I know about was designed for 15,000 hours
>life in free air at 25C so it would reach 10,000 hours in a
>recessed can.

Based on how much of a heat hellhole recessed cans often are, I suspect
the electronic ballast in that lamp would have to have a life expectancy
of a goodly 50,000-100,000 hours, probably closer to or maybe even above
100,000 hours, in free air in order to have that low an impact on life
expectancy of a CFL in a recessed can. In a recessed can, air warmed by
the lamp rises and the ballast will get hotter than anything else. And
hot air around the ballast may be at least somewhat trapped there, and the
ballast often gets pretty toasty warm to put it mildly. That is true even
if the tip end of the tubing is not all that hot.

- Don Klipstein (don@misty.com)

Posted by Victor Roberts on March 27, 2007, 10:46 am


On Tue, 27 Mar 2007 04:14:33 +0000 (UTC), don@manx.misty.com
(Don Klipstein) wrote:

>>On 26 Mar 2007 17:24:14 GMT, dhinds@sonic.net wrote:
><edit for space>
>
>>>I've heard the claim that CF bulbs heat up a fixture more
>>>than an incandescent bulb of higher wattage. How that is possible is
>>>a little mysterious to me since it seems to me that the CF bulb is
>>>producing a much smaller percentage of a much smaller wattage as waste
>>>heat. But maybe the CF heat is somehow better captured.
>>
>>As Don has said, most of the "waste heat" in an incandescent
>>lamps is IR radiation at wavelengths just longer than
>>visible light. It can escape the fixture just as the light
>>does.
>>
>>All of the waste heat from a CFL is very long wavelength IR
>>that tends to get trapped in the fixture. But, as has been
>>stated by others, the lower power of the CFL tends to offset
>>this issue so any increased fixture temperature is small for
>>equal amounts of light. If you used equal input power for
>>the CFL and incandescent sources, then the fixture with the
>>CFL would get hotter.
>
> I would like to add that for equal light output, a CFL typically has so
>much less power input that a CFL heats the fixture less than an
>incandescent does despite CFL being more efficient at fixture heating than
>incandescent.

Don, I agree. I was thinking last night that my post on
this subject was incorrect on this point. In spite of the
higher fraction of non-radiated power, a CFL will create
lower in-fixture temperatures than an incandescent lamp of
the same light output.

The issue that got those of us working on CFLs interested in
this subject was not an equal light comparison, but an equal
power comparison. At one point in time, we naively thought
we could predict the in-fixture ambient temperature of a CFL
by installing an incandescent lamp of the same POWER in the
fixture and measuring the ambient temperature. We then
realized the now obvious fact that due to the high fraction
of "short wavelength" IR radiation from an incandescent
lamp, a CFL would produce higher in-fixture ambient
temperatures than an incandescent lamp of the SAME POWER.


> I have posted one data point saying that CFLs are about 50% more
>efficient at heating a fixture than incandescents are. (This will vary,
>because different incandescents have different percentage loss by heat
>conduction/convection by the fill gas or lack thereof. The loss is
>highest in the lowest current models that use a fill gas.) CFLs are
>generally 3-4 times as efficacious at producing visible light as
>incandescents are. So a CFL should be able to produce somewhere around
>or over twice as much light as an incandescent that causes equal fixture
>heating.
>
> On the other hand, half as much fixture heating may still be too much
>for CFLs since CFLs have a more restrictive upper limit on operating
>temperature than incandescents have. CFL life may be shortened. Also,
>excessively high temperature can cause the light output of a CFL to
>decrease, color to shift, and color rendering index to decrease due to
>above-optimum concentration of mercury vapor.
>
>>>So... throwing caution to the wind, I accidentally left a CFL bulb
>>>(Feit 23w spiral, 100w equivalent, available all over in California
>>>for $0.25 due to PG&E credits) on overnight in an enclosed, recessed
>>>ceiling fixture. This morning I tentatively touched the glass cover
>>>plate... a little warm, not hot. I opened it up, felt around inside,
>>>the reflector and casing are only warm. I grab the bulb itself by the
>>>ballast and by the spiral itself... warmer, but not too hot to hold.
>>
>>But you are not a semiconductor component.
>>
>>>I know from experience that these fixtures (unvented metal boxes) get
>>>VERY hot with a standard 75w incandescent bulb. Can I conclude from
>>>these observations that the CF bulbs are fine? What sort of reduction
>>>in life should I expect from what seems like a very modest increase in
>>>operating temperature?
>>
>>Well, one lamp I know about was designed for 15,000 hours
>>life in free air at 25C so it would reach 10,000 hours in a
>>recessed can.
>
> Based on how much of a heat hellhole recessed cans often are, I suspect
>the electronic ballast in that lamp would have to have a life expectancy
>of a goodly 50,000-100,000 hours, probably closer to or maybe even above
>100,000 hours, in free air in order to have that low an impact on life
>expectancy of a CFL in a recessed can. In a recessed can, air warmed by
>the lamp rises and the ballast will get hotter than anything else. And
>hot air around the ballast may be at least somewhat trapped there, and the
>ballast often gets pretty toasty warm to put it mildly. That is true even
>if the tip end of the tubing is not all that hot.

I am guilty once again. I should have pointed out that
screw-base CFL lifetime is function of both the life of the
"wire lamp" and the ballast, with most failures in free air
being caused by failure of the "wire lamp." The "wire
lamp" failure rate is not a significant function of ambient
temperature.

The term "wire lamp" is GE-jargon for the fully functional
lamp portion of the CFL excluding the ballast, ballast
housing and base. Perhaps others use the same jargon. I
would love to have a better name for this part of a CFL, but
the term "lamp" is already taken since it refers to the
whole, fully-functional CFL and the term "bulb" is already
used to refer to the formed glassware before processing into
a functional lamp.

--
Vic Roberts
http://www.RobertsResearchInc.com
To reply via e-mail:
replace xxx with vdr in the Reply to: address
or use e-mail address listed at the Web site.

This information is provided for educational purposes only.
It may not be used in any publication or posted on any Web
site without written permission.


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