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Rewiring Swamp Cooler - Electrical Question

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Rewiring Swamp Cooler - Electrical Question byamato 05-08-2007
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Posted by on May 8, 2007, 7:36 pm
I'm installing a digital thermostat on my swamp cooler where
previously there was only a six-position manual switch, the normal
factory type (high/low fan, high/low cool, pump and off).

Normally, apparently, there are four wires coming from the swamp
cooler: power, pump, high fan and low fan. Indeed, the manual of the
new thermostat detail how to wire the new thermostat from these four
wires.

Well, after much frustration, I cracked open the junction box on the
cooler and found that one of the four wires is terminated immediately
once inside the cooler assembly, connected to nothing! Now, this
cooler has functioned perfectly for years, and I'm wondering how it
could have without one of its four wires connected.

Any help explaining this and/or helping me to get the new thermostat
working would be much appreciated.

Here's the specs for the new thermostat:

http://dialmfg.com/Technical%20Assistance/Technical%20PDF%20documents/PN%207619%20Instr%20Eng%20123.pdf


Posted by Bud-- on May 9, 2007, 12:33 pm
byamato@gmail.com wrote:

> I'm installing a digital thermostat on my swamp cooler where
> previously there was only a six-position manual switch, the normal
> factory type (high/low fan, high/low cool, pump and off).
>
> Normally, apparently, there are four wires coming from the swamp
> cooler: power, pump, high fan and low fan. Indeed, the manual of the
> new thermostat detail how to wire the new thermostat from these four
> wires.
>
> Well, after much frustration, I cracked open the junction box on the
> cooler and found that one of the four wires is terminated immediately
> once inside the cooler assembly, connected to nothing! Now, this
> cooler has functioned perfectly for years, and I'm wondering how it
> could have without one of its four wires connected.
>
> Any help explaining this and/or helping me to get the new thermostat
> working would be much appreciated.
>
> Here's the specs for the new thermostat:
>
>
http://dialmfg.com/Technical%20Assistance/Technical%20PDF%20documents/PN%207619%20Instr%20Eng%20123.pdf
>

Could be a single speed fan. Does the fan run at 2 speeds? Or pump goes
somewhere else? You could trace the unconnected wire back to the switch
to see which function it is for.

--
bud--

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