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Using Mortar

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Subject Author Date
Using Mortar Greg 02-03-2007
---> Re: Using Mortar Richard J Kinch02-04-2007
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Posted by Joe on February 4, 2007, 12:57 pm


> Hi,
>
> I am helping my boss apply molded concrete textured stone on his
> family room wall. We have spread the base mortar and it is dry.
> Today we started applying the stone. We are using a portand cemet mix
> with clean fine sand.
>
> I don't know, but I believe that mortar is like creme brule (i.e.,
> very sensitive). It demands crystal clean water and just the right
> amount of mixing. It should be used fresh and spillage shoud never be
> thrown back on the butter board for reuse. The boss (perhaps he would
> skin a flea for its hide and tallow) is like a busy bee scoping up
> spillage and mixing it back in our fresh mortar.
>
> I know it is his mortar and his wall, but I would apprecriate some
> corraboration that his miserly habits may result in unstuck stone
> falling on his beautiful Italian tile floors. Thank you.

Adding old to new mortar changes the setting time, adhesion, and
working characteristics. This may not matter on many jobs, but on
critical interior work it can make a significant difference. A skilled
mason will reuse a certain amount of sluff, but if you watch
carefully, sometmes he will discard a bunch and yell at his hod
carrier for 'more mud'. He knows from experience that it is no longer
'workable'.
A similar situation occurs with plaster of paris for well known
reasons. The initially formed hydrated crystals catalyze the formation
of more to complete setting reaction.. Setting type drywall compounds
take advantage of this to tailor the setting times by varying the
amount of initial crystal content.
Good advice for your boss: You fight chemistry, you lose. HTH

Joe


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Posted by Greg on February 4, 2007, 9:11 pm


>
>
>
>
>
> > Hi,
>
> > I am helping my boss apply molded concrete textured stone on his
> > family room wall. We have spread the base mortar and it is dry.
> > Today we started applying the stone. We are using a portand cemet mix
> > with clean fine sand.
>
> > I don't know, but I believe that mortar is like creme brule (i.e.,
> > very sensitive). It demands crystal clean water and just the right
> > amount of mixing. It should be used fresh and spillage shoud never be
> > thrown back on the butter board for reuse. The boss (perhaps he would
> > skin a flea for its hide and tallow) is like a busy bee scoping up
> > spillage and mixing it back in our fresh mortar.
>
> > I know it is his mortar and his wall, but I would apprecriate some
> > corraboration that his miserly habits may result in unstuck stone
> > falling on his beautiful Italian tile floors. Thank you.
>
> Adding old to new mortar changes the setting time, adhesion, and
> working characteristics. This may not matter on many jobs, but on
> critical interior work it can make a significant difference. A skilled
> mason will reuse a certain amount of sluff, but if you watch
> carefully, sometmes he will discard a bunch and yell at his hod
> carrier for 'more mud'. He knows from experience that it is no longer
> 'workable'.
> A similar situation occurs with plaster of paris for well known
> reasons. The initially formed hydrated crystals catalyze the formation
> of more to complete setting reaction.. Setting type drywall compounds
> take advantage of this to tailor the setting times by varying the
> amount of initial crystal content.
> Good advice for your boss: You fight chemistry, you lose. HTH
>
> Joe- Hide quoted text -
>
> - Show quoted text -

Thanks all for your replies.


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