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interior door replacement -- nonstandard sizes

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interior door replacement -- nonstandard sizes nnnnnnnnn 05-19-2008
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Posted by nnnnnnnnn on May 19, 2008, 11:03 pm
I just had a number of interior doors replaced in an old house that I am
having renovated. The door replacements were done to make all of the
interior doors in the house match instead of having mismatched door styles
throughout the house. The original doors were 77" to 78" high. I had the
doors replaced with inexpensive hollow core Masonite veneer 6-panel door
slabs.

The replacement door slabs were 80 inches high, so they had to be cut. But
the cuts meant that either the top or bottom ended up as just an open hollow
space between the front and back veneers. Somehow that doesn't seem right
to me. What do contractors normally do in this situation? Do they really
just leave the top or bottom open like that? Do they try to fill in the
space with a replacement filler piece?

When I search in stores and on the Internet, I can't seem to find interior
door slabs that come in any size less than 80' high. Am I missing
something? Don't manufacturers sell hollow core doors that are 78" high so
that when they are cut a little shorter there is still a solid end piece at
the top and bottom?

Is my only other option to use solid core replacement interior doors? And,
if so, do they sell solid core interior replacement doors that are 78 inches
high?


Posted by pipedown on May 19, 2008, 11:25 pm
There is at least 2 inches of solid wood at the top and bottom of the door
which can be trimmed. Try pinching the door in the store or use a stud
finder to determine the exact cutoff limits.

If it were much shorter than you would need a solid door but you should be
able to trim 2" total, 3" will be close. Look for a spec sheet for the
door, it may be there.

Cut as much as you can from the bottom then the rest from the top so it
looks good.


>I just had a number of interior doors replaced in an old house that I am
>having renovated. The door replacements were done to make all of the
>interior doors in the house match instead of having mismatched door styles
>throughout the house. The original doors were 77" to 78" high. I had the
>doors replaced with inexpensive hollow core Masonite veneer 6-panel door
>slabs.
>
> The replacement door slabs were 80 inches high, so they had to be cut.
> But the cuts meant that either the top or bottom ended up as just an open
> hollow space between the front and back veneers. Somehow that doesn't
> seem right to me. What do contractors normally do in this situation? Do
> they really just leave the top or bottom open like that? Do they try to
> fill in the space with a replacement filler piece?
>
> When I search in stores and on the Internet, I can't seem to find interior
> door slabs that come in any size less than 80' high. Am I missing
> something? Don't manufacturers sell hollow core doors that are 78" high
> so that when they are cut a little shorter there is still a solid end
> piece at the top and bottom?
>
> Is my only other option to use solid core replacement interior doors?
> And, if so, do they sell solid core interior replacement doors that are 78
> inches high?



Posted by evodawg on May 19, 2008, 11:35 pm
pipedown wrote:

> There is at least 2 inches of solid wood at the top and bottom of the door
> which can be trimmed. Try pinching the door in the store or use a stud
> finder to determine the exact cutoff limits.
>
> If it were much shorter than you would need a solid door but you should be
> able to trim 2" total, 3" will be close. Look for a spec sheet for the
> door, it may be there.
>
> Cut as much as you can from the bottom then the rest from the top so it
> looks good.
>

Dude you never cut the top of a door. NEVER! If you cut the solid piece out
of the bottom you reuse it in the hollow area. 2-3 inches off the bottom of
door is not that big a deal. Your largest panels are at the bottom. as you
go up they get smaller, including the stiles.

--
"You can lead them to LINUX
but you can't make them THINK"
Running Mandriva release 2008.0 free-i586 using KDE on i586

Posted by DerbyDad03 on May 20, 2008, 2:29 pm
> pipedown wrote:
> > There is at least 2 inches of solid wood at the top and bottom of the do=
or
> > which can be trimmed. =A0Try pinching the door in the store or use a stu=
d
> > finder to determine the exact cutoff limits.
>
> > If it were much shorter than you would need a solid door but you should =
be
> > able to trim 2" total, 3" will be close. =A0Look for a spec sheet for th=
e
> > door, it may be there.
>
> > Cut as much as you can from the bottom then the rest from the top so it
> > looks good.
>
> Dude you never cut the top of a door. NEVER! If you cut the solid piece ou=
t
> of the bottom you reuse it in the hollow area. 2-3 inches off the bottom o=
f
> door is not that big a deal. Your largest panels are at the bottom. as you=

> go up they get smaller, including the stiles.
>
> --
> "You can lead them to LINUX
> but you can't make them THINK"
> Running Mandriva release 2008.0 free-i586 using KDE on i586

re: Dude you never cut the top of a door. NEVER!

Never? And in all caps? That's a pretty drastic statement.

Consider a 6 panel pine door that needs 5 - 6" cut off. True
situation - basement bathroom remodel in a house with a really low
basement ceiling.

If I cut everything off the bottom, it would have look really out of
balance and the door knob would have been down around my knees.
Instead I determined the proportional differences of the top and
bottom rails and divided my cuts proportionally. Came out great.

Posted by nnnnnnnnn on May 20, 2008, 10:40 am
> There is at least 2 inches of solid wood at the top and bottom of the door
> which can be trimmed. . . . . ,

I'll check again and post back here tonight or tomorrow, but I don't think
that's correct. I saved the pieces that were cut off and I think the solid
part at the top and bottom is much less than 2 inches.



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