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Posted by Bud on August 11, 2005, 10:08 am
Bob Vaughan wrote:
>
>>AC line-cord for my table-fan (Vornado) finally frayed
>>(just outside the fan), and so I need to toss that
>>bad spot on the line-cord, and then reconnect the
>>slightly-shortened power cord to the same wires
>>inside the fan it was hooked to before.
>>
>>
>>Noticed these things called "tap-in squeeze connectors",
>>and bought several envelopes-full:
>>
>> some red ones (64-3053), for 12 to 10 gauge.
>>
>> some yellow ones, and blue ones.
>>
>>To use these things, you of course strip the wire-end,
>>then insert one wire into one end, and the other into
>>the other, and then with levered-type pliers you
>>squeeze it like hell, and a little guillotine-like
>>piece gets shoved against the two wires, and that makes
>>the connection.
>>
>>QUESTION: is it ok to use these things for making
>>the connection?
>>
>
>
> I would not use these for 120v connections.. they sort of work for
> 12v in the car, but I don't consider them to be reliable, and avoid
> using them.
> The online catalog lists the as "Low Voltage Tap-Ins", which tells me that
> they are not intended for 120v use.
>
There are some "insulation displacement" splices and taps that are rated
for 120V
>
>>ALSO: they also have little yellow tubes, maybe 1.5
>>inches long, called "Butt Connectors:".
>>
>>No instructions, though, for these, not even a hint
>>of how to use it.
>>
>>What, you're supposed to *crush* it somehow, once
>>you have the two (insulated) wire's stuck into the
>>two ends of the tube?
>>
>>Anyone know what to do?>
>
>
> You strip the wires about 1/4", and insert the ends into the metal portion
> of the tube, and crimp with the proper crimp tool. I have used vice grips
> in a pinch, but the tool is the right way. If you have a pair of wire
> wire strippers, check them, many have the crimp function as well.
> The radio shack tool is 64-2984 $6.99
>
> If properly crimped, they work fine, if not, the wire can pull out.
> The trick is to pull on the wire after crimping, and if it pulls apart, cut
> it off, and start over with a new but splice.
>
> They are color coded, and you really need to use the correct size for the
> wire you are using. red for 22-18 gauge 64-3108, blue for 16-14 gauge 64-3109,
> and yellow for 12-10 gauge 64-3110. Using the wrong size means that you will
> either not get the wire into the splice, or you will not get a secure crimp.
> You also need to use the correct die on the crimp tool in order to get a good
> crimp.
>
> (I use a lot of crimp connectors, and have a very high quality ratcheting
> crimp tool dedicated to the task.)
>
>
>>(FYI: The yellow ones have part-num 64-3110.)
>>
>>And safety with this one (for use for putting a
>>power cord onto an appliance)?
>
>
> Like any connector, they can be installed improperly, and create a hazard,
> but if properly installed, they are fine.
>
> If you can, open up the fan, and put the splice inside the unit, and reuse the
> strain relief on the cord.
I agree the best solution is to splice inside the fan.
I doubt the other splices indicated above are intended to be installed
exposed and to take strain in the cord.
How about installing a plug on the end of the cord and plugging it into
an extension cord.
Bud--
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